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Research Article | Open Access

Efficient and sustainable urea synthesis on a bifunctional catalyst

Di Yuan1( )Wenyu Du2Dongwei Ma3Ke Chu2 ( )
School of Physics and Electrical Engineering, Anyang Normal University, Anyang 455000, China
School of Materials Science and Engineering, Lanzhou Jiaotong University, Lanzhou 730070, China
Anhui Province Industrial Generic Technology Research Center for Alumics Materials, School of Physics and Electronic Information, Huaibei Normal University, Huaibei 235000, China
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Abstract

Electrochemical co-reduction of CO2 and nitrogen sources (N2 or NO3) provides a promising route for ambient urea synthesis, yet suffers from low conversion efficiency or reliance on fossil fuel-derived NH3/NO3. Herein, we present an integrated plasma-electrocatalytic route for sustainable urea synthesis from ambient air, which involves the initial plasma-driven air oxidation to form NOx and followed by electrocatalytic co-reduction of CO2 + NOx to produce urea. Specially, a bifunctional BiSA/a-MoO3 catalyst (isolated Bi single atom on amorphous MoO3) was designed to promote both plasma and electrocatalytic processes, consequently achieving the exceptional urea yield rate of 55.9 mmol·h−1·g−1 and Faradaic efficiency of 59.7%. The combined theoretical calculations and in situ spectroscopic measurements reveal the synergy of BiSA and unsaturated Mo sites in boosting the C–N coupling of *COOH and *NH2 intermediates for selective urea formation.

Graphical Abstract

We propose a plasma-electrocatalytic route to sustainable urea synthesis from air, which integrates plasma-assisted air activation with electrocatalytic C–N coupling, achieving the exceptional urea yield rate of 55.9 mmol·h−1·g−1 and Faradaic efficiency of 59.7%.

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Nano Research
Article number: 94907910

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Cite this article:
Yuan D, Du W, Ma D, et al. Efficient and sustainable urea synthesis on a bifunctional catalyst. Nano Research, 2025, 18(11): 94907910. https://doi.org/10.26599/NR.2025.94907910
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Received: 30 April 2025
Revised: 06 August 2025
Accepted: 12 August 2025
Published: 15 October 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).