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Review Article | Open Access

Design of anti-corrosion and anti-poisoning electrocatalysts in high salinity: From mechanism to application

Chenxi Liu1Yangyang Xu1Yifan Xia1Dongyang Kong1Sailong Wang1Jingqi Chi1 ( )Qiang Cao2Jianping Lai1Xiaobin Liu1Lei Wang1 ( )
Key Laboratory of Eco-chemical Engineering, International Science and Technology Cooperation Base of Eco-chemical Engineering and Green Manufacturing, College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao 266042, China
School of Mathematics and Physics, Qingdao University of Science & Technology, Qingdao 266061, China
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Abstract

The direct electrolysis of high-salinity water (e.g., seawater) presents significant potential for large-scale green hydrogen production. However, challenges such as corrosion and catalyst poisoning, driven by high concentrations of Cl, severely impact the efficiency and stability of both oxygen evolution reaction and hydrogen evolution reaction, posing a major obstacle to their industrialization. Therefore, developing high-performance electrocatalysts with anti-corrosion and anti-poisoning properties is critical for achieving stable and efficient electrolysis in high-salinity environments, making this a prominent challenge in contemporary research. This review presents a thorough analysis of the challenges and advancements in the production of green hydrogen through seawater electrolysis. We compile various approaches to enhance the selectivity of the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), as well as corrosion resistance in high-salinity water electrolysis. These approaches include improvements in catalyst intrinsic activity, electrolyte design and introduct protective barrier layers. Finally, the prospects for the development of seawater electrolysis for hydrogen production are presented.

Graphical Abstract

In this review, a systematic summary of the design and application of anti-corrosion and anti-poisoning electrocatalysts in high salinity is presented. This review systematically examines contemporary progress in developing corrosion-resistant electrocatalysts for seawater splitting applications, covering both the oxygen evolution reaction (OER) and the hydrogen evolution reaction (HER).

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Nano Research
Article number: 94907860

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Cite this article:
Liu C, Xu Y, Xia Y, et al. Design of anti-corrosion and anti-poisoning electrocatalysts in high salinity: From mechanism to application. Nano Research, 2025, 18(11): 94907860. https://doi.org/10.26599/NR.2025.94907860
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Received: 26 May 2025
Revised: 10 July 2025
Accepted: 31 July 2025
Published: 29 October 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).