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Review Article | Open Access

Dynamic regulation of Cu-based catalysts for electrocatalytic CO2 reduction: Design strategies, mechanism analysis, and industrial challenges

Xudong Hu1 Shimin Liu2Usman Farooq3Izaz ul Islam1Shuang Li1Xiaolian Zhao1Jun Long1Xinhai Wang1 ( )
College of Chemistry and Molecular Science, Henan University, Kaifeng 475004, China
Bank of Lanzhou Co., Ltd., Lanzhou 730000, China
School of Environmental Science, Miami College of Henan University, Kaifeng 475004, China
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Abstract

Driven by the goal of global carbon neutrality, electrocatalytic carbon dioxide reduction reaction (eCO2RR) technology has become a research hotspot due to its potential to efficiently convert CO2 into high value-added products, such as ethylene and ethanol. Cu-based catalysts become the core material under their unique electronic structure and C–C coupling ability. It is precisely designed by single atomic sites (SACs) and diatomic site catalysts (DASCs). Combined with the stabilizing effect of composite carriers (such as metal–organic framework (MOF) materials) on the Cu active site, the product selectivity and reaction kinetics were significantly improved. In situ characterization and computational simulation revealed the dynamic reconfiguration of Cu sites and the adsorption mechanism of *CO intermediates. This result confirms that low-coordination Cu sites promote C–C coupling through the Eley–Rideal (ER) pathway, and high-pressure/high-temperature conditions can regulate the reaction path. Despite outstanding laboratory performance, industrial applications still face low stability at high current densities, high-scale preparation costs, and system integration challenges. In the future, it is necessary to focus on the analysis of atomic-level reaction mechanisms, the development of intelligent response materials, and the coupling technology of photoelectric and electrocatalysis, combined with green power matching and carbon tax policy coordination, to promote the leapfrog development of copper-based catalysts from basic research to industrial carbon cycle technology.

Graphical Abstract

This work summarises the key aspects of Cu-based electrocatalysts for carbon dioxide reduction reaction (CO2RR), highlighting the central role of copper and expanding on the monometallic and composite-enhanced catalysts, the variety of valuable C1, C2, and C2+ products, and the design strategies versus industrial challenges.

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Nano Research
Article number: 94907686

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Cite this article:
Hu X, Liu S, Farooq U, et al. Dynamic regulation of Cu-based catalysts for electrocatalytic CO2 reduction: Design strategies, mechanism analysis, and industrial challenges. Nano Research, 2025, 18(9): 94907686. https://doi.org/10.26599/NR.2025.94907686
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Received: 25 April 2025
Revised: 05 June 2025
Accepted: 11 June 2025
Published: 26 August 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).