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Research Article | Open Access

Dynamic covalent polyurethane surface activation enabled stretchable, tough-adhesive, and conductive interface for soft/rigid hybrid electronics

Zelin Liu1Xueling Yan1Xinyu Chen1Yubing Fu1Liwei Lu1Song Chen2 ( )Lan Liu1 ( )
College of Materials Science and Engineering, Key Lab of Guangdong Province for High Property and Functional Macromolecular Materials, South China University of Technology, Guangzhou 510641, China
College of Chemistry & Chemical Engineering, Anhui University, Hefei 230601, China
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Abstract

The development of reliable stretchable hybrid electronics (SHEs) requires the formation of soft/rigid interfaces that simultaneously achieve low electrical impedance, robust mechanical-electrical bonding, and high energy dissipation capacity, which remains a critical challenge at present. In this work, an innovative alcohol vapor activation for dynamic covalent polyurethane elastomers was presented to address this problem. Specifically, through competitive intervene in the dynamic exchange of hindered urea bonds, ethanol forms irreversible polar urethane terminals, enabling precise surface polarity tuning and enhanced self-adhesion (peel strength of 2.04 N·cm−1) without compromising bulk mechanical properties. This activated surface facilitates significant improvements including high conductivity (8 Ω·sq−1) through rapid nanofiller embedding, direct integration of rigid components with durable interfaces, exceptional electromechanical stability (resistance change less than 10% during bending, twisting, and stretching). The prepared SHEs demonstrate significant potential for applications in stretchable circuits, wearable control terminals, and healthcare monitoring systems.

Graphical Abstract

Here an alcohol vapor activation strategy for dynamic covalent polyurethane elastomers was presented to simultaneously achieve low electrical impedance, robust mechanical-electrical bonding and high energy dissipation capacity. The prepared stretchable hybrid electronics show high stability during deformation and potential for applications in stretchable circuits, wearable control terminals, and healthcare monitoring systems.

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Nano Research
Article number: 94907615

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Cite this article:
Liu Z, Yan X, Chen X, et al. Dynamic covalent polyurethane surface activation enabled stretchable, tough-adhesive, and conductive interface for soft/rigid hybrid electronics. Nano Research, 2025, 18(9): 94907615. https://doi.org/10.26599/NR.2025.94907615
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Received: 25 March 2025
Revised: 17 May 2025
Accepted: 22 May 2025
Published: 26 August 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).