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Research Article | Open Access

In situ evolution of Sn/Cu2O heterostructure catalysts for modulating selectivity in electrosynthesis of ammonia and urea

Yinan Zheng1,2Yuxin Jia1Qiuhan Cao1Lei Li1Xin Yu1Shiqi Zeng1Hu Yao1Xiaohui Guo1 ( )
Key Lab of Synthetic and Natural Functional Molecule Chemistry of Ministry of Education, College of Chemistry and Materials Science, Northwest University, Xi'an 710069, China
College of Chemistry and Materials Engineering, Bohai University, Jinzhou 121013, China
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Abstract

Electrocatalytic nitrate reduction reaction (NO3RR) and its coupling with CO2 could provide new sustainable pathways for the synthesis of ammonia and urea, respectively. However, their practical applications are hindered by the lack of catalysts with satisfied Faraday efficiency and yield. Herein, we report self-supported electrochemically reconstituted Sn/Cu2O bifunctional catalysts for the efficient synthesis of ammonia and urea. In the NO3RR, Sn/Cu2O-β catalysts electrodeposited for 800 s provided an excellent ammonia yield of 0.496 mmol·h−1·cm−2 and Faraday efficiency of 98.5%. Besides, Sn/Cu2O-α catalysts electrodeposited for 400 s achieved the maximum Faraday efficiency of 13.5% and outstanding urea yield of 32.35 μmol·h−1·cm−2 in C–N coupling. Comprehensive analyses confirm that bi-selectivity to ammonia and urea synthesis could be achieved by modulating the chemical state of Cu in Sn/Cu2O catalysts, these results are superior to most reported transition metal-based catalysts in synthesis of urea and/or ammonia. In situ Fourier transform infrared (FTIR) spectroscopy revealed that *CONH2 intermediates are essential for urea synthesis. This work will provide a feasible strategy for the development of bifunctional electrocatalysts for efficient ammonia and urea synthesis.

Graphical Abstract

A kind of advanced bifunctional Sn/Cu2O electrocatalysts were prepared by in situ electro-deposition on copper mesh for the first time. Electrochemical reconstruction of Sn/Cu2O catalysts exhibits high selectivity for ammonia and urea in NO3RR and C–N coupling reaction, as well as with robust operation stability. Bi-selectivity to ammonia and urea synthesis achieved by modulating the chemical state of Cu in Sn/Cu2O catalysts, these results are superior to most reported transition metal-based catalysts in synthesis of urea and/or ammonia.

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Nano Research
Article number: 94907248

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Cite this article:
Zheng Y, Jia Y, Cao Q, et al. In situ evolution of Sn/Cu2O heterostructure catalysts for modulating selectivity in electrosynthesis of ammonia and urea. Nano Research, 2025, 18(3): 94907248. https://doi.org/10.26599/NR.2025.94907248
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Received: 28 November 2024
Revised: 25 December 2024
Accepted: 10 January 2025
Published: 05 March 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).