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Research Article | Open Access

Tribocatalytic recycling of lithium-ion batteries

Zuheng Jin1,Bing Su1,Sha Wu1Chuan Jiang1Liupan Tang1Changzheng Hu1,2( )Laijun Liu1,2Liang Fang1,2Xin Tang1,2Ying Tang3( )Zhenxiang Cheng4( )
Key Laboratory of New Processing Technology for Nonferrous Metal & Materials, Ministry of Education, College of Materials Science and Engineering, Guilin University of Technology, Guilin 541004, China
Collaborative Innovation Centre for Exploration of Nonferrous Metal Deposits and Efficient Utilization of Resources in Guangxi, Guangxi Key Laboratory of Optical and Electronic Materials and Devices, Guilin University of Technology, Guilin 541004, China
College of Physics and Electronic Information Engineering, Guilin University of Technology, Guilin 541004, China
Institute for Superconducting and Electronic Materials, Faculty of Engineering and Information Sciences, University of Wollongong, North Wollongong 2500, Australia

Zuheng Jin and Bing Su contributed equally to this work.

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Abstract

To explore recycling solutions for used lithium-ion batteries (LIBs), a tribocatalytic method is proposed in this paper. When ZnO nanoparticles were used as catalysts, the leaching rates of lithium and cobalt in lithium cobaltate batteries reached 95% and 84%, respectively. In Li–Co–Mn–Ni batteries, the leaching rates of lithium, cobalt, manganese, and nickel were 96.61%, 90.00%, 76.06%, and 61.78%, respectively. In the acid leaching system, the lowest unoccupied molecular orbital (LUMO) and the highest occupied molecular orbital (HOMO) of citric acid (CA) were in more appropriate positions, indicating that CA is more prone to redox reactions when rubbed on the surface of zinc oxide. Compared with H2O, CA is more electrostatically polarized and can participate in more reactions through electron transfer on the ZnO surface. First-principles calculations of the adsorption energies show that the interactions are stronger when CA molecules are located on the lithium cobalt oxide (LCO)(110) surface. The combination of theoretical calculations and experiments verified that the tribocatalytic weak acid leaching process is an effective ion leaching scheme. The free radicals generated during the catalytic process promoted the leaching of metal ions, thus enabling the recycling of cathode materials for lithium-ion batteries. In addition, this method has great potential for the reduction and leaching of ions.

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Journal of Advanced Ceramics
Article number: 9221121

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Cite this article:
Jin Z, Su B, Wu S, et al. Tribocatalytic recycling of lithium-ion batteries. Journal of Advanced Ceramics, 2025, 14(8): 9221121. https://doi.org/10.26599/JAC.2025.9221121

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Received: 29 April 2025
Revised: 18 June 2025
Accepted: 22 June 2025
Published: 25 August 2025
© The Author(s) 2025.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, http://creativecommons.org/licenses/by/4.0/).