AI Chat Paper
Discover the SciOpen Platform and Achieve Your Research Goals with Ease.
Search articles, authors, keywords, DOl and etc.
{{expandStatus?'Exit ':''}}Advanced Search
Cellular ceramic structures (CCSs) are promising candidates for structural components because of their low density and superior load-bearing capacity. However, the brittleness and poor energy-absorbing ability of CCSs severely limit their applications. Inspired by composites in natural materials, whose stiff and tough constituents are arranged in a dual-phase interpenetrating architecture, we proposed a dual-phase interpenetrating architecture to achieve superior strength and toughness of CCSs simultaneously. Polyurea-toughened Al2O3 CCSs (P/CCSs) were fabricated via three-dimensional (3D) printing and infiltration. The effects of the structural configuration and relative density on the mechanical properties of P/CCSs under quasi-static and dynamic compressive loading were systematically discussed. It was demonstrated that polyurea effectively improved the mechanical properties of CCSs. The load-bearing capacity and energy-absorbing ability of P/CCSs under quasi-static compressive loading were 1.22–3.64 and 57–519 times those of CCSs. Additionally, the dynamic compressive strength and energy absorption of P/CCSs were 1.07–1.85 and 3.31–10.94 times those of CCSs. Furthermore, owing to the incorporation of polyurea, P/CCSs maintained structural integrity under large deformation, rather than undergoing catastrophic fracture. This work provides an effective solution to mitigate the adverse effects of ceramic brittleness, rendering P/CCSs promising candidates for structural components that require superior load-bearing capacity and energy-absorbing ability simultaneously.
Zhang XQ, Zhang KQ, Zhang L, et al. Additive manufacturing of cellular ceramic structures: From structure to structure–function integration. Mater Des 2022, 215: 110470.
Zheng W, Wu JM, Chen S, et al. Influence of Al2O3 content on mechanical properties of silica-based ceramic cores prepared by stereolithography. J Adv Ceram 2021, 10: 1381–1388.
Lee YH, Lee JW, Yang SY, et al. Dual-scale porous biphasic calcium phosphate gyroid scaffolds using ceramic suspensions containing polymer microsphere porogen for digital light processing. Ceram Int 2021, 47: 11285–11293.
Zhang XQ, Zhang KQ, Zhang B, et al. Mechanical properties of additively-manufactured cellular ceramic structures: A comprehensive study. J Adv Ceram 2022, 11: 1918–1931.
Liu XY, Zou B, Xing HY, et al. The preparation of ZrO2–Al2O3 composite ceramic by SLA-3D printing and sintering processing. Ceram Int 2020, 46: 937–944.
Zhang LZ, Liu H, Yao HH, et al. 3D printing of hollow lattice structures of ZrO2(3Y)/Al2O3 ceramics by vat photopolymerization: Process optimization, microstructure evolution and mechanical properties. J Manuf Process 2022, 83: 756–767.
Zhang L, Feih S, Daynes S, et al. Pseudo-ductile fracture of 3D printed alumina triply periodic minimal surface structures. J Eur Ceram Soc 2020, 40: 408–416.
Tian HS, Wang L, Zhang BH, et al. Fabrication of advanced bioinspired anisotropic carbide ceramic composites: Past, recent progress, and future perspectives. J Adv Ceram 2024, 13: 1713–1736.
Liu YY, Chen BQ, Liu ZQ, et al. Bioinspired interpenetrating-phase metal composites. Prog Mater Sci 2024, 144: 101281.
Zhang N, Liu ZQ, Yu Q, et al. On the damage tolerance of bioinspired gradient composites with nacre-like architecture. Adv Funct Mater 2025, 35: 2421057.
Barthelat F, Tang H, Zavattieri PD, et al. On the mechanics of mother-of-pearl: A key feature in the material hierarchical structure. J Mech Phys Solids 2007, 55: 306–337.
Su XW, Zhang DM, Heuer AH. Tissue regeneration in the shell of the giant queen conch, Strombus gigas. Chem Mater 2004, 16: 581–593.
Bouville F, Maire E, Meille S, et al. Strong, tough and stiff bioinspired ceramics from brittle constituents. Nat Mater 2014, 13: 508–514.
Munch E, Launey ME, Alsem DH, et al. Tough, bio-inspired hybrid materials. Science 2008, 322: 1516–1520.
Li M, Zhao NF, Wang MN, et al. Conch-shell-inspired tough ceramic. Adv Funct Mater 2022, 32: 2205309.
Jia ZA, Wang LF. 3D printing of biomimetic composites with improved fracture toughness. Acta Mater 2019, 173: 61–73.
Zhang XQ, Zhang KQ, Zhang B, et al. Quasi-static and dynamic mechanical properties of additively manufactured Al2O3 ceramic lattice structures: Effects of structural configuration. Virtual Phys Prototyp 2022, 17: 528–542.
Zhang XQ, Zhang KQ, Zhang B, et al. Additive manufacturing, quasi-static and dynamic compressive behaviours of ceramic lattice structures. J Eur Ceram Soc 2022, 42: 7102–7112.
Li QM, Magkiriadis I, Harrigan JJ. Compressive strain at the onset of densification of cellular solids. J Cell Plast 2006, 42: 371–392.
Habib FN, Iovenitti P, Masood SH, et al. Fabrication of polymeric lattice structures for optimum energy absorption using Multi Jet Fusion technology. Mater Des 2018, 155: 86–98.
Sun ZP, Guo YB, Shim VPW. Characterisation and modeling of additively-manufactured polymeric hybrid lattice structures for energy absorption. Int J Mech Sci 2021, 191: 106101.
Zhang XQ, Meng QY, Zhang KQ, et al. 3D-printed bioinspired Al2O3/polyurea dual-phase architecture with high robustness, energy absorption, and cyclic life. Chem Eng J 2023, 463: 142378.
Park JH, Park K. Compressive behavior of soft lattice structures and their application to functional compliance control. Addit Manuf 2020, 33: 101148.
Ma ZB, Zhang DZ, Liu F, et al. Lattice structures of Cu–Cr–Zr copper alloy by selective laser melting: Microstructures, mechanical properties and energy absorption. Mater Des 2020, 187: 108406.
Yaseer Omar M, Xiang CC, Gupta N, et al. Syntactic foam core metal matrix sandwich composite: Compressive properties and strain rate effects. Mater Sci Eng A 2015, 643: 156–168.
Shen MH, Qin W, Xing BH, et al. Mechanical properties of 3D printed ceramic cellular materials with triply periodic minimal surface architectures. J Eur Ceram Soc 2021, 41: 1481–1489.
Brodnik NR, Schmidt J, Colombo P, et al. Analysis of multi-scale mechanical properties of ceramic trusses prepared from preceramic polymers. Addit Manuf 2020, 31: 100957.
Mei H, Tan YF, Huang WZ, et al. Structure design influencing the mechanical performance of 3D printing porous ceramics. Ceram Int 2021, 47: 8389–8397.
Minasyan T, Liu L, Holovenko Y, et al. Additively manufactured mesostructured MoSi2–Si3N4 ceramic lattice. Ceram Int 2019, 45: 9926–9933.
Leary M, Mazur M, Williams H, et al. Inconel 625 lattice structures manufactured by selective laser melting (SLM): Mechanical properties, deformation and failure modes. Mater Des 2018, 157: 179–199.
Dong L. Mechanical response of Ti–6Al–4V hierarchical architected metamaterials. Acta Mater 2019, 175: 90–106.
Liu YJ, Li SJ, Zhang LC, et al. Early plastic deformation behaviour and energy absorption in porous β-type biomedical titanium produced by selective laser melting. Scripta Mater 2018, 153: 99–103.
Al-Saedi DSJ, Masood SH, Faizan-Ur-Rab M, et al. Mechanical properties and energy absorption capability of functionally graded F2BCC lattice fabricated by SLM. Mater Des 2018, 144: 32–44.
Yang L, Yan CZ, Han CJ, et al. Mechanical response of a triply periodic minimal surface cellular structures manufactured by selective laser melting. Int J Mech Sci 2018, 148: 149–157.
Keshavarzan M, Kadkhodaei M, Badrossamay M, et al. Investigation on the failure mechanism of triply periodic minimal surface cellular structures fabricated by Vat photopolymerization additive manufacturing under compressive loadings. Mech Mater 2020, 140: 103150.
Ling C, Cernicchi A, Gilchrist MD, et al. Mechanical behaviour of additively-manufactured polymeric octet-truss lattice structures under quasi-static and dynamic compressive loading. Mater Des 2019, 162: 106–118.
Jiang H, Ziegler H, Zhang ZN, et al. Mechanical properties of 3D printed architected polymer foams under large deformation. Mater Des 2020, 194: 108946.
Liu WF, Song HW, Huang CG. Maximizing mechanical properties and minimizing support material of PolyJet fabricated 3D lattice structures. Addit Manuf 2020, 35: 101257.
Lu JJ, Zhang XQ, Li SW, et al. Quasi-static compressive and cyclic dynamic impact performances of vat photopolymerization 3D printed Al2O3 triply periodic minimal surface scaffolds and Al2O3/Al hybrid structures: Effects of cell size. J Alloys Compd 2023, 969: 172445.
Zhang B, Zhang XQ, Wang WQ, et al. Mechanical properties of additively manufactured Al2O3 ceramic plate-lattice structures: Experiments & Simulations. Compos Struct 2023, 311: 116792.
Li X, Xiao LJ, Song WD. Compressive behavior of selective laser melting printed Gyroid structures under dynamic loading. Addit Manuf 2021, 46: 102054.
Novak N, Al-Ketan O, Krstulović-Opara L, et al. Quasi-static and dynamic compressive behaviour of sheet TPMS cellular structures. Compos Struct 2021, 266: 113801.
Jin N, Wang FC, Wang YW, et al. Failure and energy absorption characteristics of four lattice structures under dynamic loading. Mater Des 2019, 169: 107655.
Cao XF, Xiao DB, Li Y, et al. Dynamic compressive behavior of a modified additively manufactured rhombic dodecahedron 316L stainless steel lattice structure. Thin Walled Struct 2020, 148: 106586.
Habib F, Iovenitti P, Masood S, et al. Design and evaluation of 3D printed polymeric cellular materials for dynamic energy absorption. Int J Adv Manuf Technol 2019, 103: 2347–2361.
Li S, Hu ML, Xiao LJ, et al. Compressive properties and collapse behavior of additively-manufactured layered-hybrid lattice structures under static and dynamic loadings. Thin Walled Struct 2020, 157: 107153.
518
Views
123
Downloads
0
Crossref
0
Web of Science
0
Scopus
0
CSCD
Altmetrics
This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, http://creativecommons.org/licenses/by/4.0/).
京公网安备11010802044758号