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In this study, ultrafine-grained LaB6–ZrB2 composite ceramics were successfully synthesized by sintering a mixture of self-produced LaB6 nanopowder and commercial ZrB2 nanopowder under high pressure. Compared with their coarse-grained counterparts, ultrafine-grained ceramics exhibit improved mechanical properties. Notably, the ultrafine-grained LaB6–ZrB2 composite ceramic sintered at 4 GPa and 1673 K, with an average grain size of 286 nm, shows optimal mechanical performance characterized by a Vickers hardness of 25.6 GPa, a fracture toughness of 4.1 MPa·m1/2, and an elastic modulus of 338 GPa. Furthermore, the ultrafine-grained LaB6–ZrB2 composite ceramics displayed strong thermal emission, reaching a maximum current density of 27.5 A∙cm−2 at 1773 K. The structural and functional advantages of ultrafine-grained LaB6–ZrB2 composite ceramics render them suitable for potential use in thermionic emission cathodes.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, http://creativecommons.org/licenses/by/4.0/).
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