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Thermal barrier coating (TBC) materials can improve energy conversion efficiency and reduce fossil fuel use. Herein, novel rare earth tantalates RETaO4, as promising candidates for TBCs, were reassembled into multi-component solid solutions with a monoclinic structure to further depress thermal conductivity via an entropy strategy. The formation mechanisms of oxygen vacancy defects, dislocations, and ferroelastic domains associated with the thermal conductivity are demonstrated by aberration-corrected scanning transmission electron microscopy. Compared to single-RE RETaO4 and 8YSZ, the intrinsic thermal conductivity of (5RE1/5)TaO4 was decreased by 35%–47% and 57%–69% at 1200 ℃, respectively, which is likely attributed to multi-scale phonon scattering from Umklapp phonon–phonon, point defects, domain structures, and dislocations. r¯RE3+/rTa5+ and low-temperature thermal conductivity are negatively correlated, as are the ratio of elastic modulus to thermal conductivity (E/κ) and high-temperature thermal conductivity. Meanwhile, the high defects’ concentration and lattice distortion in high-entropy ceramics enhance the scattering of transverse-wave phonons and reduce the transverse-wave sound velocity, leading to a decrease in the thermal conductivity and Young’s modulus. In addition, 5HEC-1 has ultra-low thermal conductivity, moderate thermal expansion coefficients, and high hardness among three five-component high-entropy samples. Thus, 5HEC-1 with superior thermal barrier and mechanical properties can be used as promising thermal insulating materials.


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Revealing the low thermal conductivity of high-entropy rare-earth tantalates via multi-scale defect analysis

Show Author's information Jun WangaQianqian JinbJianbo SongaDi ZhangcBin XucZhiyi RencMeng WangcShixiao YandXiaoliang SundChi LiudXiaoyu ChongaJing Fenga( )
Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
Materials Science and Engineering Research Center, Guangxi University of Science and Technology, Liuzhou 545006, China
Shanghai Electro–Mechanical Engineering Institute, Shanghai 201109, China
Shanghai Spaceflight Precision Machinery Institute, Shanghai 201109, China

Abstract

Thermal barrier coating (TBC) materials can improve energy conversion efficiency and reduce fossil fuel use. Herein, novel rare earth tantalates RETaO4, as promising candidates for TBCs, were reassembled into multi-component solid solutions with a monoclinic structure to further depress thermal conductivity via an entropy strategy. The formation mechanisms of oxygen vacancy defects, dislocations, and ferroelastic domains associated with the thermal conductivity are demonstrated by aberration-corrected scanning transmission electron microscopy. Compared to single-RE RETaO4 and 8YSZ, the intrinsic thermal conductivity of (5RE1/5)TaO4 was decreased by 35%–47% and 57%–69% at 1200 ℃, respectively, which is likely attributed to multi-scale phonon scattering from Umklapp phonon–phonon, point defects, domain structures, and dislocations. r¯RE3+/rTa5+ and low-temperature thermal conductivity are negatively correlated, as are the ratio of elastic modulus to thermal conductivity (E/κ) and high-temperature thermal conductivity. Meanwhile, the high defects’ concentration and lattice distortion in high-entropy ceramics enhance the scattering of transverse-wave phonons and reduce the transverse-wave sound velocity, leading to a decrease in the thermal conductivity and Young’s modulus. In addition, 5HEC-1 has ultra-low thermal conductivity, moderate thermal expansion coefficients, and high hardness among three five-component high-entropy samples. Thus, 5HEC-1 with superior thermal barrier and mechanical properties can be used as promising thermal insulating materials.

Keywords: oxygen vacancy, dislocation, thermal barrier coating (TBC), entropy strategy, ferroelastic domains, intrinsic thermal conductivity

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Publication history
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Publication history

Received: 26 July 2023
Revised: 14 September 2023
Accepted: 29 September 2023
Published: 29 November 2023
Issue date: November 2023

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© The Author(s) 2023.

Acknowledgements

This research was supported by the National Key R&D Program of China (No. 2022YFB3708600), the Materials Genome Engineering of Rare and Precious Metal of Yunnan Province (No. 202102AB080019-1), Yunnan Fundamental Research Projects (Nos. 202101AW070011, 202101BE070001-015), and Kunming University of Science and Technology Analysis and Testing Fund (No. 2022P20211130017).

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