Journal Home > Volume 12 , Issue 10

Multicomponent boron-containing carbide coatings (i.e., (Zr,Ti)CxBy) on a C/C composite show good ablation resistance. However, the high-temperature oxidation behavior of this new type of boron-containing (Zr,Ti)CxBy solid solution ceramics has not been clarified yet. The present work fabricated (Zr,Ti)CxBy solid solution block ceramics by spark plasma sintering, and their oxidation behavior at 1600 ℃ in air (N2–20-vol% O2) was investigated for the first time. The effects of boron on the oxidation resistance of (Zr,Ti)CxBy ceramics were examined. The results indicate that the (Zr,Ti)CxBy ceramics display good oxidation resistance with the parabolic rate law describing the oxidation process. After the trace solution of boron (0.5 wt%) into (Zr,Ti)Cx, the oxidation resistance of carbide ceramics is significantly enhanced, leading to a decrease of 30% in the oxidation rate constant. The formed oxide scale in the (Zr,Ti)CxBy ceramics is dense, and the interlayer shows stronger ability to inhibit inward diffusion of oxygen. In addition, the introduction of boron leads to more negative binding energy of (Zr,Ti)CxBy and improves the oxidation resistance of carbides.


menu
Abstract
Full text
Outline
About this article

Oxidation behavior of boron-containing (Zr,Ti)CxBy solid solution ceramics at 1600 °C in air

Show Author's information Huilin Luna,b,c( )Yi Zengb( )Xiang XiongbHoubu Lia,c
State Key Laboratory of Performance and Structural Safety for Petroleum Tubular Goods and Equipment Materials, CNPC Tubular Goods Research Institute, Xi’an 710077, China
State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China
Key Laboratory of Petroleum Tubular Goods and Equipment Ouality Safety for State Market Regulation, CNPC Tubular Goods Research Institute, Xi’an 710077, China

Abstract

Multicomponent boron-containing carbide coatings (i.e., (Zr,Ti)CxBy) on a C/C composite show good ablation resistance. However, the high-temperature oxidation behavior of this new type of boron-containing (Zr,Ti)CxBy solid solution ceramics has not been clarified yet. The present work fabricated (Zr,Ti)CxBy solid solution block ceramics by spark plasma sintering, and their oxidation behavior at 1600 ℃ in air (N2–20-vol% O2) was investigated for the first time. The effects of boron on the oxidation resistance of (Zr,Ti)CxBy ceramics were examined. The results indicate that the (Zr,Ti)CxBy ceramics display good oxidation resistance with the parabolic rate law describing the oxidation process. After the trace solution of boron (0.5 wt%) into (Zr,Ti)Cx, the oxidation resistance of carbide ceramics is significantly enhanced, leading to a decrease of 30% in the oxidation rate constant. The formed oxide scale in the (Zr,Ti)CxBy ceramics is dense, and the interlayer shows stronger ability to inhibit inward diffusion of oxygen. In addition, the introduction of boron leads to more negative binding energy of (Zr,Ti)CxBy and improves the oxidation resistance of carbides.

Keywords: oxidation behavior, oxidation resistance, ultra-high-temperature ceramics (UHTCs), (Zr,Ti)CxBy solid solution

References(51)

[1]
Guan JY, Li DX, Yang ZH, et al. Ta(B, C, N) and (Ta, Mi)(B, C, N) (Mi = Nb, W) ceramics by high-energy ball milling: Processing and solution mechanisms. J Am Ceram Soc 2023, 106: 699–708.
[2]
Ni DW, Cheng Y, Zhang JP, et al. Advances in ultra-high temperature ceramics, composites, and coatings. J Adv Ceram 2022, 11: 1–56.
[3]
Xiang HM, Xing Y, Dai FZ, et al. High-entropy ceramics: Present status, challenges, and a look forward. J Adv Ceram 2021, 10: 385–441.
[4]
Fahrenholtz WG, Hilmas GE. Ultra-high temperature ceramics: Materials for extreme environments. Scripta Mater 2017, 129: 94–99.
[5]
Nisar A, Ariharan S, Venkateswaran T, et al. Effect of carbon nanotube on processing, microstructural, mechanical and ablation behavior of ZrB2–20SiC based ultra-high temperature ceramic composites. Carbon 2017, 111: 269–282.
[6]
Parthasarathy TA, Rapp RA, Opeka M, et al. A model for the oxidation of ZrB2, HfB2 and TiB2. Acta Mater 2007, 55: 5999–6010.
[7]
Shimada S. Oxidation and mechanism of single crystal carbides with formation of carbon. J Ceram Soc Japan 2001, 109: S33–S42.
[8]
Shimada S. A thermoanalytical study on the oxidation of ZrC and HfC powders with formation of carbon. Solid State Ion 2002, 149: 319–326.
[9]
Ye ZM, Zeng Y, Xiong X, et al. Elucidating the role of preferential oxidation during ablation: Insights on the design and optimization of multicomponent ultra-high temperature ceramics. J Adv Ceram 2022, 11: 1956–1975.
[10]
Rama Rao GA, Venugopal V. Kinetics and mechanism of the oxidation of ZrC. J Alloys Compd 1994, 206: 237–242.
[11]
Voitovich RF, Pugach ÉA. High-temperature oxidation of ZrC and HfC. Sov Powder Metall Met Ceram 1973, 12: 916–921.
[12]
Zhao LY, Jia DC, Duan XM, et al. Oxidation of ZrC–30 vol% SiC composite in air from low to ultrahigh temperature. J Eur Ceram Soc 2012, 32: 947–954.
[13]
Wang HX, Cao YJ, Liu W, et al. Oxidation behavior of (Hf0.2Ta0.2Zr0.2Ti0.2Nb0.2)C–xSiC ceramics at high temperature. Ceram Int 2020, 46: 11160–11168.
[14]
Tan YQ, Liao W, Xia YH, et al. Understanding the oxidation kinetics of (Ti0.8Nb0.2)C and (Ti0.8Nb0.2)C–SiC composite in high-temperature water vapor. Corros Sci 2022, 200: 110248.
[15]
Chen SA, Zhang CR, Zhang YD, et al. Preparation and properties of carbon fiber reinforced ZrC–ZrB2 based composites via reactive melt infiltration. Compos Part B Eng 2014, 60: 222–226.
[16]
Vorotilo S, Sidnov K, Mosyagin IY, et al. Ab-initio modeling and experimental investigation of properties of ultra-high temperature solid solutions TaxZr1−xC. J Alloys Compd 2019, 778: 480–486.
[17]
Kurbatkina VV, Patsera EI, Levashov EA, et al. SHS processing and consolidation of Ta–Ti–C, Ta–Zr–C, and Ta–Hf–C carbides for ultra-high-temperatures application. Adv Eng Mater 2018, 20: 1701075.
[18]
Andrievskii RA, Strel’nikova NS, Poltoratskii NI, et al. Melting point in systems ZrC–HfC, TaC–ZrC, TaC–HfC. Sov Powder Metall Met Ceram 1967, 6: 65–67.
[19]
Lun HL, Zeng Y, Xiong X, et al. Oxidation behavior of non-stoichiometric (Zr,Hf,Ti)Cx carbide solid solution powders in air. J Adv Ceram 2021, 10: 741–757.
[20]
Wuchina E, Opila E, Opeka M, et al. UHTCs: Ultra-high temperature ceramic materials for extreme environment applications. Electrochem Soc Interface 2007, 16: 30–36.
[21]
Lun HL, Yuan JH, Zeng Y, et al. Mechanisms responsible for enhancing low-temperature oxidation resistance of nonstoichiometric (Zr,Ti)C. J Am Ceram Soc 2022, 105: 5309–5324.
[22]
Zeng Y, Wang DN, Xiong X, et al. Ablation-resistant carbide Zr0.8Ti0.2C0.74B0.26 for oxidizing environments up to 3,000 ℃. Nat Commun 2017, 8: 15836.
[23]
Huang QZ. Fabrication, Structure and Application of High-performance Carbon/Carbon Composites. Changsha (China): Central South University Press, 2010. (in Chinese)
[24]
Hu D, Zhang YT, Dong ZJ, et al. Relationship analyses on environmental factors-ablation performance based on ZrC–TaC system: Oxygen partial pressure and gas flow scouring. J Eur Ceram Soc 2023, 43: 2331–2344.
[25]
Zeng Y, Lun HL, Xiong X, et al. A new method for solid-state diffusion of boron atoms into powders of a multicomponent carbide. J Am Ceram Soc 2020, 103: 23–27.
[26]
Li J, Fu ZY, Wang WM, et al. Preparation of ZrC by self-propagating high-temperature synthesis. Ceram Int 2010, 36: 1681–1686.
[27]
Kotnana G, Jammalamadaka SN. General structure analysis system (GSAS). J Appl Phys 2015, 117: 562.
[28]
Smith CJ, Yu XX, Guo QY, et al. Phase, hardness, and deformation slip behavior in mixed HfxTa1−xC. Acta Mater 2018, 145: 142–153.
[29]
Korzhavyi PA, Pourovskii LV, Hugosson HW, et al. Ab initio study of phase equilibria in TiCx. Phys Rev Lett 2002, 88: 015505.
[30]
Xiang JY, Hu WT, Liu SC, et al. Spark plasma sintering of the nonstoichiometric ultrafine-grained titanium carbides with nano superstructural domains of the ordered carbon vacancies. Mater Chem Phys 2011, 130: 352–360.
[31]
Hu WT, Xiang JY, Zhang Y, et al. Superstructural nanodomains of ordered carbon vacancies in nonstoichiometric ZrC0.61. J Mater Res 2012, 27: 1230–1236.
[32]
Dong C, Wang Q, Qiang JB, et al. From clusters to phase diagrams: Composition rules of quasicrystals and bulk metallic glasses. J Phys D: Appl Phys 2007, 40: R273–R291.
[33]
Han G, Qiang JB, Li FW, et al. The e/a values of ideal metallic glasses in relation to cluster formulae. Acta Mater 2011, 59: 5917–5923.
[34]
Perdew J, Burke K, Ernzerhof M. Generalized gradient approximation made simple. Phys Rev Lett 1996, 77: 3865–3868.
[35]
Giannozzi P, Baroni S, Bonini N, et al. QUANTUM ESPRESSO: A modular and open-source software project for quantum simulations of materials. J Phys Condens Matter 2009, 21: 395502.
[36]
Kresse G, Joubert D. From ultrasoft pseudopotentials to the projector augmented-wave method. Phys Rev B 1999, 59: 1758–1775.
[37]
Monkhorst HJ, Pack JD. Special points for brillouin-zone integrations. Phys Rev B 1976, 13: 5188–5192.
[38]
Li GR, Liu M, Wang HM, et al. Effect of the rare earth element yttrium on the structure and properties of boron-containing high-entropy alloy. JOM 2020, 72: 2332–2339.
[39]
Gendre M, Maître A, Trolliard G. Synthesis of zirconium oxycarbide (ZrCxOy) powders: Influence of stoichiometry on densification kinetics during spark plasma sintering and on mechanical properties. J Eur Ceram Soc 2011, 31: 2377–2385.
[40]
Ye BL, Wen TQ, Chu YH. High-temperature oxidation behavior of (Hf0.2Zr0.2Ta0.2Nb0.2Ti0.2)C high-entropy ceramics in air. J Am Ceram Soc 2020, 103: 500–507.
[41]
Ye B, Wen T, Chu Y. Low-temperature oxidation behavior of (Zr1/3Nb1/3Ti1/3)C solid-solution ceramics in air. Mater China 2020, 39: 918–923.
[42]
Wang YC, Zhang RZ, Zhang BH, et al. The role of multi-elements and interlayer on the oxidation behaviour of (Hf–Ta–Zr–Nb)C high entropy ceramics. Corros Sci 2020, 176: 109019.
[43]
Shimada S, Ishil T. Oxidation kinetics of zirconium carbide at relatively low temperatures. J Am Ceram Soc 1990, 73: 2804–2808.
[44]
Fahrenholtz WG. The ZrB2 volatility diagram. J Am Ceram Soc 2005, 88: 3509–3512.
[45]
Backman L, Gild J, Luo J, et al. Part I: Theoretical predictions of preferential oxidation in refractory high entropy materials. Acta Mater 2020, 197: 20–27.
[46]
Backman L, Gild J, Luo J, et al. Part II: Experimental verification of computationally predicted preferential oxidation of refractory high entropy ultra-high temperature ceramics. Acta Mater 2020, 197: 81–90.
[47]
Sheehan JE, Buesking KW, Sullivan BJ. Carbon–carbon composites. Annu Rev Mater Sci 1994, 24: 19–44.
[48]
Tokuda T, Ito T, Yamaguchi T. Seif diffusion in a glassformer melt oxygen transport in boron trioxide. Z Für Naturforschung A 1971, 26: 2058–2060.
[49]
Park K, Olander DR. Oxygen diffusion in single-crystal tetragonal zirconia. J Electrochem Soc 1991, 138: 1154–1159.
[50]
Gruenwald TB, Gordon G. Oxygen diffusion in single crystals of titanium dioxide. J Inorg Nucl Chem 1971, 33: 1151–1155.
[51]
Buckley JD, Edie DD. CarbonCarbon Materials and Composites. New Jersey (USA): Noyes Publications, 1993.
Publication history
Copyright
Acknowledgements
Rights and permissions

Publication history

Received: 08 July 2023
Revised: 21 August 2023
Accepted: 02 September 2023
Published: 25 October 2023
Issue date: October 2023

Copyright

© The Author(s) 2023.

Acknowledgements

This work was supported by the National Natural Science Foundation of China (No. 5207021797) and the Scientific Research and Technology Development Project of China National Petroleum Corporation Limited (No. 2020E-2804(JT)). The authors would like to thank Qing Wang (Dalian University of Technology) for the assistance in first-principles calculations.

Rights and permissions

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made.

The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.

Return