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Polymer-derived ultra-high-temperature ceramic (UHTC) nanocomposites have attracted growing attention due to the increasing demands for advanced thermal structure components in aerospace. Herein, hafnium carbide (HfC) whiskers are successfully fabricated in carbon fiber preforms via the polymer-derived ceramic (PDC) method. A novel carbon nanotube (CNT) template growth mechanism combined with the PDC method is proposed in this work, which is different from the conventional vapor–liquid–solid (VLS) mechanism that is commonly used for polymer-derived nanostructured ceramics. The CNTs are synthesized and proved to be the templates for fabricating the HfC whiskers, which are generated by the released low-molecular-weight gas such as CO, CO2, and CH4 during the pyrolysis of a Hf-containing precursor. The formed products are composed of inner single crystal HfC whiskers that are measured to be several tens of micrometers in length and 100–200 nm in diameter and outer HfC/HfO2 particles. Our work not only proposes a new strategy to prepare the HfC whiskers, but also puts forward a new thinking of the efficient utilization of a UHTC polymer precursor.
Polymer-derived ultra-high-temperature ceramic (UHTC) nanocomposites have attracted growing attention due to the increasing demands for advanced thermal structure components in aerospace. Herein, hafnium carbide (HfC) whiskers are successfully fabricated in carbon fiber preforms via the polymer-derived ceramic (PDC) method. A novel carbon nanotube (CNT) template growth mechanism combined with the PDC method is proposed in this work, which is different from the conventional vapor–liquid–solid (VLS) mechanism that is commonly used for polymer-derived nanostructured ceramics. The CNTs are synthesized and proved to be the templates for fabricating the HfC whiskers, which are generated by the released low-molecular-weight gas such as CO, CO2, and CH4 during the pyrolysis of a Hf-containing precursor. The formed products are composed of inner single crystal HfC whiskers that are measured to be several tens of micrometers in length and 100–200 nm in diameter and outer HfC/HfO2 particles. Our work not only proposes a new strategy to prepare the HfC whiskers, but also puts forward a new thinking of the efficient utilization of a UHTC polymer precursor.
This work was supported by the National Natural Science Foundation of China (Grant Nos. 52293373, 52130205, and 52061135102) and the National Key R&D Program of China (Grant No. 2021YFA0715803). Also, we would like to thank ND Basic Research Funds of Northwestern Polytechnical University (Grant No. G2022WD) and China Scholarship Program, 2020 (Grant No. 202006290179).
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