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Research Article | Open Access

Effects of low-temperature pre-cycling on high-temperature cycle life of lithium-ion cells

Muriel Carter1,Pragati Poudel1,Takuto Iriyama1Boryann Liaw2Guangsheng Zhang1( )
Department of Mechanical & Aerospace Engineering, The University of Alabama in Huntsville, Huntsville, AL, USA
High Power Research Laboratory, LLC, Idaho Falls, ID, USA

Muriel Carter and Pragati Poudel contributed equally to this work.

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Abstract

Here we report an interesting phenomenon that lithium plating from pre-cycling of Li-ion cells at low temperature could reduce degradation and extend cycle life at high temperature. This study confirmed the phenomenon in both single-layer cells and multi-layer cells. It revealed that compression of the multi-layer cells must be maintained during cycling for the phenomenon to be observed. Without compression, low-temperature pre-cycling would accelerate high-temperature degradation of the multi-layer cells. This finding helped to clarify the contradictions in previous studies on the effects of low-temperature pre-cycling. A comparison between low-temperature pre-cycling with 1C charging and 0.2C charging confirmed that lithium plating from low-temperature pre-cycling is necessary for the observed benefits. Furthermore, post-mortem analysis of single-layer cells showed a thick deposition layer on the anode of pre-cycled cells, which could be attributed to reactions from lithium plating and the electrolyte.

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Energy Materials and Devices
Article number: 9370078

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Cite this article:
Carter M, Poudel P, Iriyama T, et al. Effects of low-temperature pre-cycling on high-temperature cycle life of lithium-ion cells. Energy Materials and Devices, 2025, 3(3): 9370078. https://doi.org/10.26599/EMD.2025.9370078

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Received: 21 August 2025
Revised: 13 September 2025
Accepted: 17 September 2025
Published: 25 September 2025
© The Author(s) 2025. Published by Tsinghua University Press.

The articles published in this open access journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits use, distribution and reproduction in any medium, provided the original work is properly cited.