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Open Access

AASFormer: Adaptive Axial Squeeze Transformer Network for Industrial Surface Defect Segmentation

College of Information Science and Technology, Nanjing Forestry University, Nanjing 210037, China
Shanghai Center for Systems Biomedicine (SCSB), Shanghai Jiao Tong University, Shanghai 200240, China
College of Safety and Emergency Management Engineering, Taiyuan University of Technology, Taiyuan 030024, China
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Abstract

Industrial surface defect segmentation plays a crucial strategic role in modern manufacturing and quality control, significantly impacting product quality and operational efficiency. Nevertheless, this field faces several critical challenges, including the wide spectrum of defect sizes, indistinct defect boundaries, and the complex trade-off between segmentation accuracy and computational efficiency. This paper proposes an adaptive axial squeeze transformer network (AASFormer), a novel convolutional neural network (CNN) Transformer hybrid architecture designed to address these challenges through three innovative components. First, the adaptive axial squeeze attention (AASA) mechanism dynamically adapts row and column compression rates to capture long-range contextual dependencies and fine-grained local details, enabling robust modeling of multi-scale defect geometries. Second, the edge enhancement reverse attention (EERA) mechanism synergistically integrates multi-directional Sobel operators and edge sharpening techniques with a reverse attention mechanism to sharpen defect boundaries and suppress background noise, leveraging traditional edge detection prior with deep learning attention for enhanced boundary precision, Third, the lightweight multi-scale feature fusion decoder (LMFFD) efficiently fuses hierarchical features across scales, balancing high-level semantic information with low-level spatial details to improve segmentation consistency. To facilitate comprehensive evaluation and address the scarcity of relevant datasets in this domain, a novel gear surface defect segmentation (Gear-Seg) dataset is introduced. Extensive experimental results on MSD, Gear-Seg, and NEU-Seg datasets of semantic segmentation of defects demonstrate that AASFormer consistently outperforms existing methods, achieving state-of-the-art performance in terms of mean intersection over union (MIoU) (MSD: 90.46%, Gear-Seg: 89.78%, and NEU-Seg: 84.85%).

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Big Data Mining and Analytics
Pages 1243-1263

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Cite this article:
Yang H, Zhang D, Wang N, et al. AASFormer: Adaptive Axial Squeeze Transformer Network for Industrial Surface Defect Segmentation. Big Data Mining and Analytics, 2026, 9(5): 1243-1263. https://doi.org/10.26599/BDMA.2025.9020095

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Received: 12 November 2024
Revised: 16 April 2025
Accepted: 12 August 2025
Published: 20 August 2026
© The author(s) 2026.

The articles published in this open access journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/).