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Open Access

Statistical Analysis of the Effects of 3D Printing on Concrete-Soil Interface Properties

Genbao Zhang1,2( ), Lingke Chen1, Changjie Xu2, Junbo Sun3,4, Changfu Chen5
College of Civil Engineering, Hunan City University, Yiyang, Hunan 413000, P. R. China
School of Civil Engineering and Architecture, East China Jiaotong University, Nanchang 330013, P. R. China
School of Design and Built Environment, Curtin University, Perth WA 6102, Australia
Smart City Research Institute, Chongqing University, Liyang, Jiangsu 213300, P. R. China
College of Civil Engineering, Hunan University, Changsha 410086, P. R. China
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Abstract

With the gradual emergence of application scenarios in which construction 3D printing technology is used to build underground structures, the interface characteristics of 3D-printed concrete-soil systems have become a key factor affecting the service performance of underground structures. Aiming to study the difference in interface behavior of 3D printed concrete compared with conventional concrete in ground soil, the interface direct shear tests for different construction surfaces of 3D printed concrete embedded in ground soil were carried out by improving the specimen preparation method to obtain the 3D printed concrete-soil interface shear strength indices. Combining with the data digging in literature analysis, a sample database of concrete-soil interface behavior was established with and without the data obtained in the presented tests, including the shear strength indices of the concrete-soil interface, the physical parameters (coefficient of non-uniformity and dry density) of the soil, and the mechanical parameters (shear strength indices) of the soil. The statistical analysis of the above sample database was carried out by the Bayesian bootstrap method, and the statistical evolution model for the strength indices of the concrete-soil interface was established. The findings obtained are as follows: the dimensionless concrete-soil interface shear strength indices (i. e., the ratio over the shear strength indices of the soil) show a hyperbolic statistical evolution pattern with respect to the coefficient of non-uniformity and the dry density of the soil; the consideration of 3D printing construction imposes negligible influence on the statistical evolution pattern of the dimensionless concrete-soil interface shear strength indices over the coefficient of non-uniformity of soil; the consideration of 3D printing construction leads to the significant narrowing of the ranges of confidence intervals for the dimensionless concrete-soil interface cohesion, and the overall decrease of the upper and lower ranges of confidence intervals and the mean values for the dimensionless concrete-soil interface frictional angle. The findings in this work can provide a scientific reference for the design calculation of 3D printed concrete structures embedded in soil.

CLC number: TU411.7 Document code: A Article ID: 1673-0836(2026)04-1326-15

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Chinese Journal of Underground Space and Engineering
Pages 1326-1340

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Cite this article:
Zhang G, Chen L, Xu C, et al. Statistical Analysis of the Effects of 3D Printing on Concrete-Soil Interface Properties. Chinese Journal of Underground Space and Engineering, 2026, 22(4): 1326-1340. https://doi.org/10.20174/j.JUSE.2026.04.21

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Received: 10 March 2026
Published: 01 August 2026
© 2026 Chinese Journal of Underground Space and Engineering

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).