Experimental Investigation on Water Fouling Risk in Small Diameter Tubes of Chillers

Circulating water is used as the working medium in water-based chillers. Salt ions, such as calcium in circulating water, may precipitate during long-term operation, resulting in the attenuation of heat transfer performance. The application of small-diameter tubes in heat exchangers may lead to more prominent fouling problems. This study developed an accelerated fouling method to evaluate water fouling risk. The most typical operating conditions for water-based chillers were selected as the experimental conditions. The test samples included small diameter (5 mm) smooth tubes, with 7 mm smooth tubes selected for the control experiment. The experimental conditions include a circulating water inlet temperature of 60 ℃, a flow rate of 1 m/s, a foulant mass concentration of 800 mg/L, and a test time of 0-400 h. The results revealed that the total fouling mass was 39.5% higher and required fouling time was 17.6% shorter when comparing the 5 mm and 7 mm smooth tubes; the small diameter tubes had a larger total fouling mass and higher fouling rate. The heat transfer coefficients of the 5 mm and 7 mm tubes after fouling decreased by 12.5% and 9.7%, respectively, and the pressure drops increased by 50.6% and 10.4%, respectively, demonstrating a more severe heat transfer performance deterioration of small diameter tubes after fouling. The microscopic observation results of the fouling layer morphology demonstrated that the fouling layer in 5 mm tubes is a form of compact lamellar scaling, which is more difficult to remove compared with the 7 mm tube; therefore, the fouling risk should be considered when promoting the application of small diameter tubes in chillers.