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Technical paper | Open Access

Identification and compensation of friction and force ripple in PMSLM based on the time-domain analysis of relay feedback

Xiang Zhang1, Fuzhao Chen1( ), Qian Chen1, Yongjing Ma2, Xiuwei Tong3, Zhenhong Wang4
China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
CRRC Changchun Railway Vehicles Co., Ltd., CRRC Corporation Limited, Beijing, China
Brake Development Department, Beijing Zongheng Electromechanical Technology Co., Ltd., China Academy of Railway Sciences Corporation Limited, Beijing, China
CRRC Tangshan Co., Ltd., CRRC Corporation Limited, Beijing, China
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Abstract

Purpose

This study aims to propose a novel identification method to accurately estimate linear and nonlinear dynamics in permanent magnet synchronous linear motor (PMSLM) based on the time-domain analysis of relay feedback.

Design/methodology/approach

A mathematical model of the PMSLM-based servo-mechanical system was first established, incorporating the aforementioned nonlinearities. The model’s velocity response was derived by analyzing its behavior as a first-order system under arbitrary input. To induce oscillatory dynamics, an ideal relay with artificially introduced dead-time components was then integrated into the servo-mechanism. Depending on the oscillations and the time-domain analysis, nonlinear formulas were deduced according to the velocity response of the servo-mechanism. Afterwards, the unknown model parameterscan be solved onaccount of the cost function which utilizes the discrepancy between nominal position characteristics and temporary position characteristics, both of which are extracted from the oscillations. The proposed recognition method was validated through a two-stage process: (1) numerical simulation and calculation, followed by (2) real-time experimental verification on a direct-drive servo platform. Subsequently, leveraging the identification results, a novel control strategy was developed and its tracking performance was benchmarked against conventional control schemes.

Findings

Simulation results demonstrate that the proposed method achieves estimation accuracy within 8%. Building on this, a novel control strategy is developed by incorporating both friction pulsation and force pulsation identification results into the feedforward compensator. Comparative experiments reveal that this strategy significantly enhances tracking and positioning performance over traditional control schemes. In a word, this new identification method can be used in different process control and servo control systems. Moreover, parameter auto-tuning, feed forward compensation or disturbance observer can be investigated based on the obtained information to improve the system stability and control accuracy.

Originality/value

It is of great significance for the performance improvement of rail transit motor control equipment, such as electro-mechanical braking systems. By enhancing the efficiency of motor control, the performance of the product will be more outstanding.

References

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Railway Sciences
Pages 475-493

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Cite this article:
Zhang X, Chen F, Chen Q, et al. Identification and compensation of friction and force ripple in PMSLM based on the time-domain analysis of relay feedback. Railway Sciences, 2025, 4(4): 475-493. https://doi.org/10.1108/RS-05-2025-0014

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Received: 05 May 2025
Revised: 11 June 2025
Accepted: 13 June 2025
Published: 01 August 2025
© Xiang Zhang, Fuzhao Chen, Qian Chen, Yongjing Ma, Xiuwei Tong and Zhenhong Wang. Published in Railway Sciences.

This article is published under the Creative Commons Attribution (CC BY 4.0) licence. Anyone may reproduce, distribute, translate and create derivative works of this article (for both commercial and non-commercial purposes), subject to full attribution to the original publication and authors. The full terms of this licence may be seen at Link to the terms of the CC BY 4.0 licence.