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Research Article | Open Access

The impact of metal cleaning agents on components of air conditioning piping systems in EMUs

Wei Du1( )Bingzu Li2Yanpin Zhu3Lunan Jia4Dehong Zhang5Zhongyu Yi1Ruohan Xiang6Yishuo Liu6
Metals and Chemistry Research Institute, fem Research Institute for Precious Metals and Metal Chemistry, Beijing, China
China Railway Lanzhou Bureau Group Co., Ltd, Research and Technology Supervision Institute, Lanzhou, China
China Railway Wuhan Bureau Group Co., Ltd., Scientific and Technological Research Institute, Wuhan, China
Qingdao EMU Depot, China Railway Jinan Bureau Group Co., Ltd, Qingdao, China
Guangzhou EMU Depot, China Railway Guangzhou Group Co., Ltd, Guangzhou, China
China Academy of Railway Sciences Corporation Limited, Metals and Chemistry Research Institute, Beijing, China
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Abstract

Purpose

In response to the problems of performance degradation, sealing failure and medium leakage of metal components in air conditioning pipelines due to material corrosion, this study intends to lay the foundation for exploring the causes of corrosion and optimising anti-corrosion measures in the future, ensuring the safe and stable operation of air conditioning pipelines.

Design/methodology/approach

Systematic investigation of corrosion mechanisms and cleaning agent effects was conducted using scanning electron microscopy (SEM), atomic force microscopy, corrosive element detection and cleaning agent immersion tests.

Findings

Findings indicate dense corrosion pitting on the tail surface of air conditioning copper tubes (TP2 deoxidised copper), with enriched corrosive Cl and P elements serving as primary corrosion drivers. Under continuous immersion, metal corrosion rates significantly exceed air exposure conditions. Both acidic and alkaline cleaning agents exhibit stronger corrosive effects on carbon steel pressure sections and copper tubes than neutral cleaning agents.

Originality/value

The main factors causing corrosion of TP2 deoxygenated copper pipes in air conditioning, the effects of different environments, and types of cleaning agents on the corrosion of pipeline metals have been identified in the study. It provides reliable theoretical support for the optimisation of anti-corrosion design and scientific selection of cleaning agents for air conditioning pipelines.

References

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Railway Sciences
Pages 548-565

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Cite this article:
Du W, Li B, Zhu Y, et al. The impact of metal cleaning agents on components of air conditioning piping systems in EMUs. Railway Sciences, 2026, 5(4): 548-565. https://doi.org/10.1108/RS-02-2026-0010

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Received: 24 February 2026
Revised: 16 April 2026
Accepted: 06 May 2026
Published: 01 August 2026
© Wei Du, Bingzu Li, Yanpin Zhu, Lunan Jia, Dehong Zhang, Zhongyu Yi, Ruohan Xiang and Yishuo Liu. Published in Railway Sciences.

This article is published under the Creative Commons Attribution (CC BY 4.0) licence. Anyone may reproduce, distribute, translate and create derivative works of this article (for both commercial and non-commercial purposes), subject to full attribution to the original publication and authors. The full terms of this licence may be seen at http://creativecommons.org/licences/by/4.0/