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Topical Review | Open Access

Polishing of metallic internal surfaces: technologies, applications, and prospects

Zhen Ma1 , Rui Gao1, Yebin Tian2 , Xuanping Wang3, Xiaolong Ke4, Chi Fai Cheung1 , Hang Gao3 , Chunjin Wang1 ( )
State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, People’s Republic of China
School of Mechanical Engineering, Shandong University of Technology, Zibo 255049, People’s Republic of China
School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, People’s Republic of China
School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, People’s Republic of China
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Abstract

The surface quality of metallic internal structures is critical to the performance and reliability of high-end components in fields such as aerospace and biomedical engineering. However, the inherent geometric complexity and limited accessibility of these surfaces pose persistent challenges to polishing. Although recent advances have enriched available techniques, their application remains fragmented, lacking a coherent framework that links surface characteristics, forming processes, and industrial requirements. This review proposes a classification system for internal surfaces and matches appropriate polishing methods to each type, emphasizing their industrial application status. It concludes by outlining future directions aimed at bridging the gap between laboratory innovations and practical deployment.

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International Journal of Extreme Manufacturing

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Cite this article:
Ma Z, Gao R, Tian Y, et al. Polishing of metallic internal surfaces: technologies, applications, and prospects. International Journal of Extreme Manufacturing, 2026, 8(4). https://doi.org/10.1088/2631-7990/ae558e

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Received: 14 February 2025
Revised: 13 October 2025
Accepted: 15 March 2026
Published: 13 April 2026
© 2026 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.