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Paper | Open Access

Electrohydrodynamic bioprinting-induced orientation of cell-laden fibrin-alginate hydrogel for highly-aligned skeletal muscle constructs

Ayiguli Kasimu1,4,5Zijie Meng1,2,4( )Zhennan Qiu1,4Yabo Zhang1Lang Bai6 Xiao Tan7Ziyu Wang1,4Ruosen Zhao1,4Qianxi Gao1Hui Zhu1,4Zhanguo Tong1Wurikaixi Aiyiti5Dichen Li1,4Jiankang He1,3,4 ( )
State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049, People’s Republic of China
Frontier Institute of Science and Technology, Xi’an Jiaotong University, Xi’an 710049, People’s Republic of China
National Medical Products Administration (NMPA) Key Laboratory for Research and Evaluation of Additive Manufacturing Medical Devices, Xi’an Jiaotong University, Xi’an 710049, People’s Republic of China
State Industry-Education Integration Center for Medical Innovations, Xi’an Jiaotong University, Xi’an 710049, People’s Republic of China
School of Mechanical Engineering, Xinjiang University, Urumqi 830017, People’s Republic of China
The First Affiliated Hospital of Xi’an Jiaotong University, Xi’an 710061, People’s Republic of China
Tangdu Hospital, Air Force Medical University, Xi’an 710038, People’s Republic of China
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Abstract

Bioprinting provides an unparalleled tool for engineering living tissue constructs that mimic the structural organization of native skeletal muscles. However, it remains a challenge for existing bioprinting strategies to recapitulate the highly aligned cellular architectures inside skeletal muscles, primarily due to low printing resolution and limited capability for in situ microenvironmental regulation. Here, we propose to employ the electrical force during the electrohydrodynamic (EHD) bioprinting process to induce the in situ orientation of cell-laden fibrin-alginate hydrogel, which provides nanostructural guidance to the encapsulated cells for the formation of highly aligned skeletal muscle constructs. It was observed that the randomly distributed fibrin protofibril aggregates gradually elongated into uniformly aligned nanofibers at the Taylor cone stage as the applied voltage increased to 3 kV. The oriented fibrin nanofibers further direct in situ cellular alignment along the EHD bioprinting trajectory, facilitating the freeform fabrication of parallelly or circumferentially aligned muscle tissue constructs in vitro. The addition of conductive polymers into the fibrin-alginate hydrogel endows the EHD-bioprinted living constructs with muscle-specific conductivity and cellular organization, which promote myotube differentiation and maturation. The resultant aligned and conductive muscle constructs promoted in situ muscle regeneration and restored lost muscle functions at the defect regions in vivo. The presented EHD bioprinting strategy for fibrin-alginate hydrogel provides a versatile and simple platform to freely fabricate conductive, living tissue constructs with designer cellular alignments.

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International Journal of Extreme Manufacturing

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Cite this article:
Kasimu A, Meng Z, Qiu Z, et al. Electrohydrodynamic bioprinting-induced orientation of cell-laden fibrin-alginate hydrogel for highly-aligned skeletal muscle constructs. International Journal of Extreme Manufacturing, 2026, 8(3). https://doi.org/10.1088/2631-7990/ae3923

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Received: 06 August 2025
Revised: 14 October 2025
Accepted: 14 January 2026
Published: 13 February 2026
© 2026 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.