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Topical Review | Open Access

Atomic-scale manufacturing for chemical sensing

Xinan Ma1,2,3Shundong Ge1,2,3Hanxue Yang1,2,3Huaqing Chen1,2,3Zihan Gao1,2,3Pan He4Shan Hu5( )Bowei Zhang1,2,3 ( )Fuzhen Xuan1,2,3 ( )
Shanghai Key Laboratory of Intelligent Sensing and Detection Technology, East China University of Science and Technology, Shanghai 200237, People’s Republic of China
School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, People’s Republic of China
Key Laboratory of Pressure Systems and Safety of Ministry of Education, East China University of Science and Technology, Shanghai 200237, People’s Republic of China
Department of Chemistry, University College London, London WC1H 0AJ, United Kingdom
Department of Mechanical Engineering, Iowa State University, Ames, Iowa 50011, United States of America
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Abstract

Advanced manufacturing technologies are driving chemical sensing materials to the atomic scale. Single-atom chemical sensing materials, produced through atomic-scale manufacturing (ASM) methods, exhibit outstanding sensing performance and novel mechanisms owing to their unique physiochemical properties. The stability of single-atom site bonding and the appropriate coordination environment are crucial to the chemical sensing capabilities of single-atom catalysts (SACs). ASM methods are emerging in controlling the properties of individual atomic sites and thereby regulating their performance. Despite the immense potential of ASM methods in chemical sensing, they remain in early stages. This review systematically summarizes the recent advancements of atomic-level sensing from the perspective of ASM. Besides, we highlight the methods used to produce atomic-scale single-atom catalysts and discuss their manufacturing mechanism, chemical sensing mechanisms, and applications in chemical sensing. Moreover, the challenges and prospects of single-atom chemical sensing materials are presented from the view of atomic manufacturing.

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International Journal of Extreme Manufacturing

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Cite this article:
Ma X, Ge S, Yang H, et al. Atomic-scale manufacturing for chemical sensing. International Journal of Extreme Manufacturing, 2026, 8(3). https://doi.org/10.1088/2631-7990/ae34f8

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Received: 28 March 2025
Revised: 23 July 2025
Accepted: 07 January 2026
Published: 27 January 2026
© 2026 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.