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Paper | Open Access

Gas-permeable and anti-freezing organohydrogel epidermal electrodes for long-term health monitoring

Jiawei Yang1,2Zonglei Wang1,2Xinyuan Ye1Yujie Zhang1,2Yuli Wang1,2Leqi Li1Wenqing Yan1Pengcheng Zhou1,2Zichong Ji1,2Yumiao Xu3Mingzhe Wang1Meiqiong Zheng1,2Xuezhong He1Hossam Haick2Yan Wang1,2,4,5 ( )
Department of Chemical Engineering, Guangdong Technion-Israel Institute of Technology, Shantou 515063, People’s Republic of China
The Wolfson Department of Chemical Engineering, Technion-Israel Institute of Technology, Haifa 3200003, Israel
Department of Materials Science and Engineering, Technion-Israel Institute of Technology, Haifa 3200003, Israel
Guangdong Provincial Key Laboratory of Materials and Technologies for Energy Conversion, Guangdong Technion-Israel Institute of Technology, Shantou 515063, People’s Republic of China
Guangdong Provincial Key Laboratory of Science and Engineering for Health and Medicine, Guangdong Technion-Israel Institute of Technology, Shantou 515063, People’s Republic of China
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Abstract

The development of adaptable hydrogel bioelectronics capable of sustaining long-term, continuous operation is essential for advancing early disease diagnosis and enabling personalized healthcare solutions. However, challenges such as hydrogel dehydration, poor temperature adaptability, and weak mechanical strength hinder the engineering of ultrathin, gas-permeable organohydrogel epidermal electrodes for long-term use in complex environments. Here, we report an ultrathin, robust, gas-permeable, and freeze-resistant organohydrogel epidermal electrode for high-quality electrophysiological monitoring. The 17 µm-thick reinforced structure is readily achieved by dipping coating polyurethane nanomeshes into a high-temperature (55 ℃–75 ℃) gelatin-deep eutectic solvent solution and gelling at room temperature. The introduction of deep eutectic solvents significantly enhances the anti-freezing and anti-drying properties of the organohydrogel. The resulting organohydrogels exhibit superior mechanical robustness (1000 cycles at 100% strain), excellent adhesion performance (135.9 μJ·cm−2), high gas permeance (2.1 × 10−2 cm3·cm−2·s−1·cmHg−1), great water vapor transmission rate (1130.5 g·m−2·day−1), exceptional anti-freezing (−25 ℃), and anti-drying (98.6% weight retention after 7 days) properties. Herein, we validate the utility of these gas-permeable organohydrogel epidermal electronics for continuous, high-precision bio-signal acquisition, ensuring robust performance even within dynamic ambulatory settings.

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International Journal of Extreme Manufacturing

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Cite this article:
Yang J, Wang Z, Ye X, et al. Gas-permeable and anti-freezing organohydrogel epidermal electrodes for long-term health monitoring. International Journal of Extreme Manufacturing, 2026, 8(2). https://doi.org/10.1088/2631-7990/ae2577

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Received: 25 June 2025
Accepted: 26 November 2025
Published: 11 December 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.