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Paper | Open Access

Laser-induced in situ reprogramming of magnetic shape memory composites for adaptive devices

Qianqian Zhang1,§Rui Li1,§Yuan Tao1Yiyu Chen2Yanlei Hu1 Dong Wu1 Jiaru Chu1Jiawen Li1 ( )
Hefei National Laboratory for Physical Sciences at the Microscale, CAS Key Laboratory of Mechanical Behavior and Design of Materials, Key Laboratory of Precision Scientific Instrumentation of Anhui Higher Education Institutes, Department of Precision Machinery and Precision Instrumentation, University of Science and Technology of China, Hefei 230027, People’s Republic of China
Key Laboratory of Testing Technology for Manufacturing Process, Ministry of Education, School of Manufacturing Science and Engineering, Southwest University of Science and Technology, Mianyang 621010, People’s Republic of China

§ These authors contributed equally to this work and should be considered co-first-author.

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Abstract

Programmable/reprogrammable magneto-responsive composites (MRCs) are highly desirable for applications in soft robotics, morphable actuators, and biomedical devices due to their capabilities of undergoing reversible, complex, untethered, and rapid deformations. However, current MRC-based devices primarily rely on soft matrices, which revert to their original shapes and cease functioning when external magnetic fields are removed. Moreover, their magnetization programming, deformations, and functioning need to alternate between encoding and actuation platforms, limiting the adaptability and efficiency. Here, we present a reprogrammable magnetic shape-memory composite (RM-SMC) integrating a shape-memory polymer (SMP) skeleton with phase-transition magnetic microcapsules. High-intensity laser melts microcapsules for magnetic realignment under programmed fields, while low-intensity laser softens SMP for structural reconfiguration without compromising integrity. This dual-laser strategy facilitates in situ magnetization programming, shape morphing, and function execution within a single material system. Our innovative approach enables unique applications, including omnidirectional multi-degree-of-freedom actuators that can activate light switches, solar trackers that optimize energy capture, and adaptive impellers that modulate fluid pumping. By eliminating platform alternation and enabling shape/function retention post-actuation, the RM-SMC platform overcomes critical limitations in conventional MRCs, establishing a paradigm for multifunctional devices requiring persistent configuration control and field-independent operation.

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International Journal of Extreme Manufacturing

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Cite this article:
Zhang Q, Li R, Tao Y, et al. Laser-induced in situ reprogramming of magnetic shape memory composites for adaptive devices. International Journal of Extreme Manufacturing, 2026, 8(1). https://doi.org/10.1088/2631-7990/ae0215

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Received: 21 February 2025
Revised: 03 April 2025
Accepted: 02 September 2025
Published: 29 September 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.