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Topical Review | Open Access

Frontiers in atomic-level manufacturing: atomic-scale electrochemical deposition

Zubair Akbar1Haibin Liu1 Nan Zhang2 Pingmei Ming3Honggang Zhang1 ( )Xichun Luo4 
College of Mechanical & Energy Engineering, Beijing University of Technology, Beijing 100124, People’s Republic of China
Centre of Micro/Nano Manufacturing Technology (MNMT-Dublin), School of Mechanical & Materials Engineering, University College Dublin, 4 Dublin, Ireland
Institute of Non-traditional Machining & Equipment, Henan Polytechnic University, Jiaozuo 454000, People’s Republic of China
Centre for Precision Manufacturing, DMEM, University of Strathclyde, G1 1XJ Glasgow, United Kingdom
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Abstract

Atomic-level manufacturing, as the “keystone” of future technology, marks the transformative shift from the micro/nano era based on “classical theory” to the atomic era grounded in “quantum theory”. It enables the precise control of matter arrangement and composition at the atomic scale, thereby achieving large-scale production of atomically precise and structured products. Electrochemical deposition (ECD), a typical “atom addition” fabrication method for electrochemical atomic and close-to-atomic scale manufacturing (EC-ACSM), enables precise control over material properties at the atomic scale, allowing breakthroughs in revolutionary performance of semiconductors, quantum computing, new materials, nanomedicine, etc. This review explores the fundamentals of EC-ACSM, particularly at the electrode/electrolyte interface, and investigates maskless ECD techniques, highlighting their advantages, limitations, and the role of in situ monitoring and advanced simulations in the process optimization. However, atomic electrochemical deposition faces significant challenges in precise control over atom-ion interactions, electrode-electrolyte interfacial dynamics, and surface defects. In the future, overcoming these obstacles is critical to advancing EC-ACSM and unlocking its full potential in scalability for industrial applications. EC-ACSM can drive the highly customized design of materials and offer strong technological support for the development of future science, ushering in a new atomic era of material innovation and device manufacturing.

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International Journal of Extreme Manufacturing

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Cite this article:
Akbar Z, Liu H, Zhang N, et al. Frontiers in atomic-level manufacturing: atomic-scale electrochemical deposition. International Journal of Extreme Manufacturing, 2025, 7(6). https://doi.org/10.1088/2631-7990/adf6a3

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Received: 01 March 2025
Revised: 11 May 2025
Accepted: 22 July 2025
Published: 28 August 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.