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Paper | Open Access

Fabrication of flexible reconfigurable battery based on liquid metal

Bohao Jin1,2Zi Ye1,2 ( )Zerong Xing1,2Nan Li1,2 Minghui Guo1,2Xueqing Chen1,2Yuqing Li1,2Jun Su1,2Chenyunfei Qiu1,2Zhenming Li3Wei Liu3Mingyang Liu3Jing Liu1,2Lin Gui1,2( )
Key Laboratory of Cryogenics, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, People’s Republic of China
School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, People’s Republic of China
Energy Storage and Electrotechnics Department, China Electric Power Research Institute Limited Company, Beijing 100192, People’s Republic of China
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Abstract

In this work, a flexible battery structure is fabricated using soft lithography and three-dimensional (3D) printing technology. Ga52.5Sn39.5Zn8 anode material, Bi67In33 cathode material, and alkaline hydrogel electrolyte are introduced to form the flexible battery. A variety of circuit structures are fabricated to realize the series-parallel integration of different numbers of single cells and achieve the fabrication of batteries with different voltages and powers, with a maximum open-circuit voltage (OCV) of 4.6 V and a maximum output power of 1.193 mW. A reconfigurable soft battery group is proposed, and the regulation of the battery voltage has been realized through the microfluidic perfusion process without the need for an external variable-voltage circuit. We have also fabricated an EGaIn-NaOH microfluidic switch to achieve the control of the light emitting diode (LED). In addition, a wristband with a flexible battery is demonstrated to realize power supply to a liquid crystal display (LCD) with a clock or a temperature sensor.

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International Journal of Extreme Manufacturing

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Cite this article:
Jin B, Ye Z, Xing Z, et al. Fabrication of flexible reconfigurable battery based on liquid metal. International Journal of Extreme Manufacturing, 2025, 7(6). https://doi.org/10.1088/2631-7990/adeccd

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Received: 14 January 2025
Revised: 15 March 2025
Accepted: 07 July 2025
Published: 22 July 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.