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Paper | Open Access

Highly programmable 4D printed multi-shape gradient metamaterials and multifunctional devices

Chunli Yang1,§Xiaozhou Xin2,§Wenjun Zhao2Cheng Lin1,4( )Liwu Liu2Yanju Liu2,3 ( )Jinsong Leng1 
Centre for Composite Materials and Structures,Harbin Institute of Technology, Harbin 150080, People’s Republic of China
Department of Astronautical Science and Mechanics, Harbin Institute of Technology, Harbin 150001, People’s Republic of China
Suzhou Research Institute, Suzhou Research Institute, Harbin Institute of Technology, Su Zhou 215100, People’s Republic of China
Guangzhou Institute of Future Additive Manufacturing, Guangzhou 510360, People’s Republic of China

§ These authors contributed equally to this work and should be considered co-first-author.

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Abstract

Metamaterials, owing to their exceptional physical characteristics that are absent in natural materials, have emerged as a crucial constituent of intelligent devices and systems. However, there are still significant challenges that necessitate immediate attention, as they have considerably constrained the applicability of metamaterials, including fixed mechanical properties post-fabrication and restricted design freedom. Here, thermo-responsive, photo-responsive, electro-responsive, and magneto-responsive shape memory polymer nano-composites were developed, and shape memory gradient metamaterials were fabricated using multi-material 4D printing technology. The correlation mechanism between the design parameters and the mechanical properties of multi-responsive gradient metamaterials was systematically analyzed, and the highly designable and programmable configuration and mechanical properties of the gradient metamaterials were realized. More importantly, 4D printed multi-responsive shape memory polymer gradient metamaterials can be programmed in situ without additional infrastructure for multi-functional mechanical functions, paving the way for the realization of multiple functions of a single structure. Based on the multi-responsive gradient metamaterials, 4D printed digital pixel metamaterial intelligent information carriers were fabricated, featuring customizable encryption and decryption protocols, exceptional scalability, and reusability. Additionally, 4D printed gradient metamaterial logic gate electronic devices were developed, which were anticipated to contribute to the development of smart, adaptable robotic systems that combine sensing, actuation, and decision-making capabilities.

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International Journal of Extreme Manufacturing

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Cite this article:
Yang C, Xin X, Zhao W, et al. Highly programmable 4D printed multi-shape gradient metamaterials and multifunctional devices. International Journal of Extreme Manufacturing, 2025, 7(5). https://doi.org/10.1088/2631-7990/add8ca

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Received: 21 November 2024
Revised: 10 January 2025
Accepted: 14 May 2025
Published: 30 May 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.