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Paper | Open Access

Autonomous inverse encoding guides 4D nanoprinting for highly programmable shape morphing

Shuaiqi Ren1,4,5, Zhiang Zhang1,4,5, Ruokun He1,4,5, Jiahao Fan1,4,5, Guangming Wang6, Hesheng Wang1,4,5, Bing Han2( ), Yong-Lai Zhang3 ( ), Zhuo-Chen Ma1,2,4,5 ( )
Department of Automation, Shanghai Jiao Tong University, Shanghai 200240, People’s Republic of China
Institute of Medical Robotics, School of Biomedical Engineering, Shanghai Jiao Tong University, Shanghai 200240, People’s Republic of China
State Key Laboratory of Integrated Optoelectronics, College of Electronic Science and Engineering, Jilin University, Changchun 130012, People’s Republic of China
Key Laboratory of System Control and Information Processing Ministry of Education of China, Shanghai 200240, People’s Republic of China
Shanghai Engineering Research Center of Intelligent Control and Management, Shanghai 200240, People’s Republic of China
Department of Engineering, University of Cambridge, Cambridge CB2 1PZ, United Kingdom
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Abstract

Highly programmable shape morphing of 4D-printed micro/nanostructures is urgently desired for applications in robotics and intelligent systems. However, due to the lack of autonomous holistic strategies throughout the target shape input, optimal material distribution generation, and fabrication program output, 4D nanoprinting that permits arbitrary shape morphing remains a challenging task for manual design. In this study, we report an autonomous inverse encoding strategy to decipher the genetic code for material property distributions that can guide the encoded modeling toward arbitrarily pre-programmed 4D shape morphing. By tuning the laser power of each voxel at the nanoscale, the genetic code can be spatially programmed and controllable shape morphing can be realized through the inverse encoding process. Using this strategy, the 4D-printed structures can be designed and accurately shift to the target morphing of arbitrarily hand-drawn lines under stimulation. Furthermore, as a proof-of-concept, a flexible fiber micromanipulator that can approach the target region through pre-programmed shape morphing is autonomously inversely encoded according to the localized spatial environment. This strategy may contribute to the modeling and arbitrary shape morphing of micro/nanostructures fabricated via 4D nanoprinting, leading to cutting-edge applications in microfluidics, micro-robotics, minimally invasive robotic surgery, and tissue engineering.

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International Journal of Extreme Manufacturing

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Cite this article:
Ren S, Zhang Z, He R, et al. Autonomous inverse encoding guides 4D nanoprinting for highly programmable shape morphing. International Journal of Extreme Manufacturing, 2025, 7(3). https://doi.org/10.1088/2631-7990/ada839

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Received: 08 September 2024
Revised: 03 November 2024
Accepted: 09 January 2025
Published: 28 January 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.