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Topical Review | Open Access

Piezo-actuated smart mechatronic systems for extreme scenarios

Zhongxiang Yuan1,2Shuliu Zhou1Cailin Hong1Ziyu Xiao1Zhengguang Zhang1Xuedong Chen1Lizhan Zeng1Jiulin Wu1Yunlong Wang1Xiaoqing Li1 ( )
State Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, People’s Republic of China
Institute of Artificial Intelligence, Huazhong University of Science and Technology, Wuhan 430074, People’s Republic of China
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Abstract

Precision actuation is a foundational technology in high-end equipment domains, where stroke, velocity, and accuracy are critical for processing and/or detection quality, precision in spacecraft flight trajectories, and accuracy in weapon system strikes. Piezoelectric actuators (PEAs), known for their nanometer-level precision, flexible stroke, resistance to electromagnetic interference, and scalable structure, have been widely adopted across various fields. Therefore, this study focuses on extreme scenarios involving ultra-high precision (micrometer and beyond), minuscule scales, and highly complex operational conditions. It provides a comprehensive overview of the types, working principles, advantages, and disadvantages of PEAs, along with their potential applications in piezo-actuated smart mechatronic systems (PSMSs). To address the demands of extreme scenarios in high-end equipment fields, we have identified five representative application areas: positioning and alignment, biomedical device configuration, advanced manufacturing and processing, vibration mitigation, micro robot system. Each area is further divided into specific subcategories, where we explore the underlying relationships, mechanisms, representative schemes, and characteristics. Finally, we discuss the challenges and future development trends related to PEAs and PSMSs. This work aims to showcase the latest advancements in the application of PEAs and provide valuable guidance for researchers in this field.

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International Journal of Extreme Manufacturing

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Cite this article:
Yuan Z, Zhou S, Hong C, et al. Piezo-actuated smart mechatronic systems for extreme scenarios. International Journal of Extreme Manufacturing, 2025, 7(2). https://doi.org/10.1088/2631-7990/ad9366

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Received: 14 August 2024
Revised: 22 August 2024
Accepted: 14 November 2024
Published: 28 November 2024
© 2024 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.