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Topical Review | Open Access

Revolutionizing medical implant fabrication: advances in additive manufacturing of biomedical metals

Yuhua Li1,7( )Deyu Jiang2,3,7 Rui Zhu4( )Chengliang Yang5Liqiang Wang2,3( )Lai-Chang Zhang6 ( )
College of Mechanical Engineering, Xi’an University of Science and Technology, Xi’an 710054, People’s Republic of China
State Key Laboratory of Metal Matrix Composites, School of Material Science and Engineering, Shanghai Jiao Tong University, Dongchuan Road 800, Shanghai 200240, People’s Republic of China
National Facility for Translational Medicine, Shanghai Jiao Tong University, Shanghai 200240, People’s Republic of China
School of Mathematics and Physics & School of Energy and Mechanical Engineering, Shanghai University of Electric Power, Shanghai 201306, People’s Republic of China
Affiliated Hospital of Youjiang Medical University for Nationalities, Baise 533000, People’s Republic of China
Centre for Advanced Materials and Manufacturing, School of Engineering, Edith Cowan University, 270 Joondalup Drive, Joondalup, Perth, 6027 WA, Australia
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Abstract

Additive manufacturing has emerged as a transformative technology for producing biomedical metals and implants, offering the potential to revolutionize patient care and treatment outcomes. This article reviews the recent advances in additive manufacturing (AM) of biomedical metal implants, especially load-bearing biomedical alloys, biodegradable alloys, novel metals, and 4D printing, whose properties are systematically assessed to facilitate material selection for specific medical applications. The applications of the most cutting-edge artificial intelligence in AM and surface functional modification are also presented. This article also explores the application of AM in various medical specialties, such as orthopedics, dentistry, cardiology, and neurosurgery, demonstrating its potential to solve complex clinical challenges and advance patient-centered healthcare solutions. Furthermore, it highlights the critical roles of AM in shaping the future of medical implant manufacturing. The optimistic outlook on the bright future of AM in medical metals delivers personalized, high-performance medical implants that improve patient treatment outcomes and well-being.

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International Journal of Extreme Manufacturing

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Cite this article:
Li Y, Jiang D, Zhu R, et al. Revolutionizing medical implant fabrication: advances in additive manufacturing of biomedical metals. International Journal of Extreme Manufacturing, 2025, 7(2). https://doi.org/10.1088/2631-7990/ad92cc

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Received: 21 September 2024
Revised: 22 August 2024
Accepted: 14 November 2024
Published: 27 November 2024
© 2024 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.