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Original Paper | Open Access

Influence of pore structure on high-voltage electrical pulse rock breaking: A coupled numerical approach

Yu-Wei LiaXin-Hui GuoaXue-Wei LiubYuan PanbYong-Hui XiaocHui-Min TangdDmitriy A. MartyusheveZi-Han Suna( )
School of Environment, Liaoning University, Shenyang, 110036, Liaoning, China
Petroleum Engineering Research Institute, PetroChina DaGang Oilfield Company, Tianjin, 300280, China
School of Physics, Liaoning University, Shenyang, 110036, Liaoning, China
Hainan Branch CNOOC (China) Co., Ltd., Haikou, 570311, Hainan, China
Department of Oil and Gas Technologies, Perm National Research Polytechnic University, Perm, 614990, Russia

Edited by Xi Zhang

Peer review under the responsibility of China University of Petroleum (Beijing).

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Abstract

High-voltage electrical pulse (HVEP) rock-breaking technology is extensively utilized due to its advantages of high energy density, controllable fragmentation zones, and tunable energy output. However, the intricate pore structures within rock masses can significantly affect their electrical and mechanical properties, thereby influencing HVEP performance. To elucidate the mechanisms by which pore structure influences rock-breaking outcomes, this study integrates the finite difference method (FDM) and stochastic propagation model to simulate the electrical breakdown paths. Furthermore, the numerical simulations of HVEP-induced rock fragmentation are conducted using the discrete element method (DEM) based on thermo-mechanical coupling theory. The results demonstrate that the pore structure strongly impacts both the complexity of the breakdown path and the resulting fragmentation efficiency. In non-porous rocks, breakdown paths are primarily governed by rock heterogeneity, resulting in a complex branching structure. In contrast, in porous rocks, breakdown paths are guided by pore spaces, which reduces path complexity. Notably, under constant porosity, pore diameter exerts a nonlinear influence on path complexity. Smaller pore diameters, which correspond to a higher pore density, significantly enhance path complexity. Conversely, as pore diameter increases and the number of pores decreases, path complexity exhibits a ‘rebound’ as the governing mechanism shifts back to inherent rock heterogeneity. Moreover, the pore structure induces stress concentration, promoting fracture initiation and propagation, which enhances rock-breaking performance. Although rocks with small pores exhibit higher breakdown-path complexity, their fragmentation efficiency is lower than that of large-pore rocks. This finding highlights the dominant role of pore-induced stress field alterations. This study provides valuable theoretical guidance for the application of HVEP rock-breaking technology in porous rock fragmentation.

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Petroleum Science
Pages 5853-5869

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Cite this article:
Li Y-W, Guo X-H, Liu X-W, et al. Influence of pore structure on high-voltage electrical pulse rock breaking: A coupled numerical approach. Petroleum Science, 2026, 23(9): 5853-5869. https://doi.org/10.1016/j.petsci.2026.05.032

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Received: 28 April 2025
Revised: 11 February 2026
Accepted: 20 May 2026
Published: 27 May 2026
© 2026 The Authors.

This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).