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Original Paper | Open Access

Experimental study on the droplet breakup process in contracted pore throat microchannels

Yan Lia,1Yu-Qi Yanga,1( )Essouma E. Ariane F.B.bXiu-Fu ChengcHai-Peng ZhangaZi-Zhen WangaShu-Xing MeiaJian Liua ( )Yue-Qun FudSi-Yu Chene
Engineering College, China University of Petroleum-Beijing at Karamay, Karamay, 834000, Xinjiang, China
Institute of Unconventional Oil and Gas Science and Technology, China University of Petroleum (Beijing), Beijing, 102249, China
College of Mechanical Engineering and Transportation, China University of Petroleum (Beijing), Beijing, 102249, China
PoreLab, The Njord Centre, Department of Physics, University of Oslo, Oslo, 0371, Norway
Xinjiang Special Equipment Inspection Technology Research Institute Co., Ltd, Urumqi, 830013, Xinjiang, China

1 Co-first author (both authors contributed equally to this work).

Peer review under the responsibility of China University of Petroleum (Beijing).

Edited by Min Li

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Abstract

This paper mainly studies the droplet breaking behavior in contracted pore throat microchannels. The droplet breaking process consists of four stages: extrusion, stretching, sub-droplet growth and fracture. The effects of interfacial tension and dispersed phase viscosity on droplet rupture were investigated. And changes in the localized pressure drop during droplet breaking. In order to understand the droplet deformation mechanism more deeply, we have successfully used micro-particle image velocimetry (micro-PIV) to describe the velocity distribution in the flow. The results show that the fluid characteristics of the continuous phase dominate the droplet deformation and fragmentation in the microdevice geometry. In addition, we built a model based on Taylor's analogy to predict the size of the child droplet formed when the parent droplet is broken during deformation, and compared it with the experimental data. The predicted model and the experimental data show a satisfactory agreement in terms of approximation.

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Petroleum Science
Pages 4349-4363

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Cite this article:
Li Y, Yang Y-Q, Ariane F.B. EE, et al. Experimental study on the droplet breakup process in contracted pore throat microchannels. Petroleum Science, 2026, 23(7): 4349-4363. https://doi.org/10.1016/j.petsci.2026.01.009

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Received: 11 April 2025
Revised: 08 September 2025
Accepted: 07 January 2026
Published: 13 January 2026
© 2026.

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).