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Review | Open Access

Mechanisms and strategies for corrosion control of additively manufactured magnesium alloys

Mara Cristina Lopes de Oliveira( )Renato Altobelli Antunes
Federal University of ABC, Center for Engineering, Modeling and Applied Social Sciences, Av. dos Estados, 5001 – 09210-580, Santo André, SP, Brazil

Peer review under the responsibility of Chongqing University.

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Abstract

Additive manufacturing (AM) of magnesium alloys is under intense research activity. Practical engineering applications demand the development of parts with adequate corrosion resistance for their safe use. It is imperative to understand the corrosion mechanisms of AM-processed Mg alloys, their correlation with processing parameters, and microstructural aspects. The present review explores this topic. A thorough assessment of the current literature on the AM methods of Mg alloys was undertaken, focusing on the main corrosion mechanisms, and their correlation with the microstructure, process defects, post-processing operations, and alloy composition. The opportunities to enhance the knowledge in this field are discussed.

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Journal of Magnesium and Alloys
Pages 4764-4794

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Cite this article:
de Oliveira MCL, Antunes RA. Mechanisms and strategies for corrosion control of additively manufactured magnesium alloys. Journal of Magnesium and Alloys, 2025, 13(10): 4764-4794. https://doi.org/10.1016/j.jma.2025.09.029

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Received: 06 July 2025
Revised: 20 August 2025
Accepted: 05 September 2025
Published: 15 October 2025
© 2025 Chongqing University.

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)