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Review | Open Access

Effect of surface nanocrystallization on microstructure, mechanical property and corrosion resistance of Mg and its alloys: A perspective review

Jie LiangaZiyong Houa,b( )Revathy Prasath Babuc,dXin XueKezhao LiufXiaoxu Huanga,b
International Joint Laboratory for Light Alloys (MOE), College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China
State Key Laboratory of Mechanical Transmission for Advanced Equipment, Chongqing University, Chongqing 400044, China
Department of Materials Science and Engineering, KTH Royal Institute of Technology, Stockholm, Sweden
Outokumpu Stainless AB, Avesta Research Center 774 41, Sweden
School of Materials, Sun Yat-sen University, Shenzhen and Southern Marine Science and Engineering Guangdong Laboratory, Zhuhai, China
Institute of Materials, China Academy of Engineering Physics, Jiangyou 621908, China

Peer review under the responsibility of Chongqing University.

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Abstract

Magnesium (Mg) and its alloys, as the lowest density metallic structural alloys, have been widely employed across various industries, including electronic communication, automotive, aircraft, defense, and military. While Mg alloys are susceptible to issues like pitting or stress corrosion when utilized as key structural components in humid environments, resulting in corrosion fatigue, stress corrosion cracking, or even complete corrosion failure, which impedes their broader applications. To address these disadvantages of Mg alloys, surface self-nanocrystallization (SSNC), involving refining the grain size to create a nanosurface layer, has been proposed to delay or mitigate the initiation and propagation of cracks, thereby significantly enhancing corrosion resistance. The purpose of this paper is to review the effects of various surface self-nanocrystallization techniques, including surface mechanical attrition treatment, high-energy shot peening, ultrasonic surface rolling processing, laser shock peening, and supersonic particle bombardment, on the microstructure and properties of Mg alloys. Additionally, the mechanisms underlying the surface nanocrystallization-induced microstructural evolution in Mg alloys and the factors influencing their corrosion resistance are systematically summarized. Finally, the current challenges and prospects are discussed as well.

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Journal of Magnesium and Alloys
Pages 5345-5368

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Cite this article:
Liang J, Hou Z, Babu RP, et al. Effect of surface nanocrystallization on microstructure, mechanical property and corrosion resistance of Mg and its alloys: A perspective review. Journal of Magnesium and Alloys, 2025, 13(11): 5345-5368. https://doi.org/10.1016/j.jma.2025.07.005

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Received: 14 March 2025
Revised: 16 June 2025
Accepted: 10 July 2025
Published: 19 August 2025
© 2025 Chongqing University.

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)