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Full Length Article | Open Access

Degradation mechanism of lithium-ion battery under appropriate in-plane temperature gradient

Zhichao LiaZhiguo Qua( )Zhiyuan JiangbHongbo HuangaWenquan Taoa
MOE Key Laboratory of Thermo-Fluid Science and Engineering, School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi 710049, China
School of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an, Shaanxi 710049, China
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HIGHLIGHTS

• In-plane temperature gradient is constructed for battery thermal management.

• A 3D electrochemical model is developed for fast charging simulation.

• Inhomogeneous temperature leads to inhomogeneous lithium plating.

• The battery degradation process can be divided into three stages.

• A matching criterion between temperature gradient and current density is proposed.

Abstract

Temperature significantly affects battery performance. However, the mechanism of in-plane temperature gradient caused by high current on battery degradation is still unclear. In this study, the in-plane temperature gradient is artificially constructed between battery tabs and bottom region. Then, the fast-charging cycling test is performed. Post-mortem analysis after battery cycling is carried out to obtain the anode surface morphology and elemental distribution. A three-dimensional electrochemical model is developed to obtain the internal parameter distributions during fast charging. The results indicate that the battery degradation process can be divided into three stages: in-plane current density gradient stage, in-plane temperature gradient stage, and emergence of degradation factors stage. A spatial matching criterion between in-plane temperature gradient and in-plane current density gradient is proposed to suppress battery degradation, where optimal performance is achieved when high current density region coincide with high temperature region. Specifically, the in-plane temperature gradient with high temperature at the high current density tabs and low temperature at the low current density bottom region enhances battery fast charging performance, maintaining over 90% capacity after 50 cycles at 2C charging rate. However, an in-plane temperature gradient in the opposite direction can lead to lithium plating and material cracking, with a 34.3% capacity loss after just 5 cycles. Additionally, the low-temperature discharge tests demonstrate that achieving the spatial matching criterion can enhance battery discharge performance. Specifically, the discharge capacity increases by 8% at −20 ​℃. This study provides a novel temperature-regulation-based approach for reducing battery polarization.

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Green Energy and Intelligent Transportation

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Cite this article:
Li Z, Qu Z, Jiang Z, et al. Degradation mechanism of lithium-ion battery under appropriate in-plane temperature gradient. Green Energy and Intelligent Transportation, 2025, 4(6). https://doi.org/10.1016/j.geits.2025.100352

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Received: 30 April 2025
Revised: 01 July 2025
Accepted: 01 September 2025
Published: 04 September 2025
© 2025 The Authors.

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).