Exploring the relevance between load-bearing capacity and surface friction behavior based on a layered hydrogel cartilage prototype

Cartilage is well lubricated over a lifetime and this phenomenon is attributed to both of the surface hydration lubrication and the matrix load-bearing capacity. Lubricious hydrogels with a layered structure are designed to mimic cartilage as potential replacements. While many studies have concentrated on improving surface hydration to reduce friction, few have experimentally detected the relationship between load-bearing capacity of hydrogels and their interface friction behavior. In this work, a bilayer hydrogel, serving as a cartilage prototype consisted of a top thick hydrated polymer brush layer and a bottom hydrogel matrix with tunable modulus was designed to investigate this relationship. The coefficient of friction (COF, μ) is defined as the sum of interfacial component (μ_Int) and deformation/hysteresis component (μ_Hyst). The presence of the top hydration layer effectively dissipates contact stress and reduces the interface interaction (μ_Int), leading to a stable and low COF. The contribution of mechanical deformation (μ_Hyst) during the sliding shearing process to COF can be significantly reduced by increasing the local mechanical modulus, thereby enhancing the load-bearing capacity. These results show that the strategy of coupling surface hydration layer with a high load-bearing matrix can indeed enhance the lubrication performance of hydrogel cartilage prototypes, and implies a promising routine for designing robust soft matter lubrication system and friction-control devices.