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Research Article | Open Access

3D finite element analysis of a two-surface wear model in fretting tests

Stéphanie BASSEVILLE1,2( ), Djamel MISSOUM-BENZIANE2, Georges CAILLETAUD2
Université de Versailles Saint-Quentin, Versailles 78000, France
MINES ParisTech, PSL Research University, MAT, Centre des Matériaux, CNRS UMR 7633, Evry Cedex BP 87 91003, France
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Abstract

This article aims at developing a computationally efficient framework to simulate the erosion of two contact surfaces in three-dimensional (3D), depending on the body resistance. The framework involves finite element (FE) resolution of a fretting problem, wear computation via a non-local criterion including a wear distribution parameter (WDP), as well as updating of the geometry and automatic remeshing. Its originality is based on the capability to capture the damage on each surface and obtain local and global results for a quantitative and qualitative analysis. Numerical simulations are carried out for two 3D contact specimens with different values of WDP. The results highlight the importance of correctly modelling wear: One-surface wear model is sufficient from a global point of view (wear volume), or whenever the wear resistance for a body is much higher than that of another one, whereas a 3D two-surface wear model is essential to capturing local effects (contact pressure, wear footprint, etc.) related to the difference in wear resistance of the bodies.

Keywords

frettingtitanium alloysthree-dimensional (3D) finite element (FE) simulationstwo-surface wear model

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Friction
Volume 11 Issue 12,
December 2023
Pages 2278-2296
DOI: 10.1007/s40544-022-0727-1
Cite this article:
BASSEVILLE S, MISSOUM-BENZIANE D, CAILLETAUD G. 3D finite element analysis of a two-surface wear model in fretting tests. Friction, 2023, 11(12): 2278-2296. https://doi.org/10.1007/s40544-022-0727-1

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Received: 23 June 2022
Revised: 05 August 2022
Accepted: 24 November 2022
Published: 04 July 2023
© The author(s) 2022.

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