Journal Home > Volume 10 , Issue 3

Water is one of the most significant causes of lubrication failure. There is little research on the direct observation of the impact of water on lubrication properties. In this study, the influence of water on oil replenishment under different elastohydrodynamic (EHD) lubricating conditions is evaluated using optical interferometry and infrared microscopy, and a dimensionless criterion when water influences the film thickness is proposed. Evidence shows that the scour displacing effect and emulsification of water/oil are the main reasons for the reduction in film thickness. Once a water droplet enters an oil reservoir around the critical contact zone, it hardly moves away. This aggravates starvation, reduces the center film thickness of the contact, and leads to lubrication failure of the mechanical components.


menu
Abstract
Full text
Outline
About this article

Direct observation of the impact of water droplets on oil replenishment in EHD lubricated contacts

Show Author's information Xiang LIU1Jintao WANG1Lu HUANG1( )Jingyue ZHANG1Changhong XU1Lin TONG1Dan GUO2( )
National Institute of Metrology, Beijing 100029, China
State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China

Abstract

Water is one of the most significant causes of lubrication failure. There is little research on the direct observation of the impact of water on lubrication properties. In this study, the influence of water on oil replenishment under different elastohydrodynamic (EHD) lubricating conditions is evaluated using optical interferometry and infrared microscopy, and a dimensionless criterion when water influences the film thickness is proposed. Evidence shows that the scour displacing effect and emulsification of water/oil are the main reasons for the reduction in film thickness. Once a water droplet enters an oil reservoir around the critical contact zone, it hardly moves away. This aggravates starvation, reduces the center film thickness of the contact, and leads to lubrication failure of the mechanical components.

Keywords: film thickness, free water droplet, point contact, starved condition

References(30)

[1]
Needelman W M, Barris M A, LaVallee G L. Contamination control for wind turbine gearboxes. Power Eng 113:112-112 (2009)
[2]
Kotzalas M N, Doll G L. Tribological advancements for reliable wind turbine performance. Philos Trans R Soc London, Ser A 368:4829-4850 (2010)
[3]
Terrell E J, Needelman W M, Kyle J P. Current and future tribological challenges in wind turbine power systems. In ASME/STLE 2009 International Joint Tribology Conference, Tennessee, USA, 2009: 495-497.
[4]
Patchett B M, Yarmuch M A R. Hydrocarbon Contamination and Diffusible Hydrogen Levels in Shielded Metal Arc Weld Deposits. Welding Journal 89:262-265 (2010)
[5]
Fitch J C, Jaggernauth S. Moisture—The second most destructive lubricant contaminate, and its effects on bearing life. P/PM Technology 12:1-4 (1994)
[6]
Wan G T Y. Elastohydrodynamic film thickness of water based hydraulic fluids. Ph.D Thesis. London (UK): Imperial College University, 1983.
[7]
Wan G T Y, Kenny P, Spikes H A. The elastohydrodynamic properties of water-based fire-resistant hydraulic fluids. Tribol Int 17:309-315 (1984)
[8]
Matter P. Seal oil contamination. Ind Lubr Tribol 35(3):84-86 (1983)
[9]
Johnson M, Spurlock M. Strategic oil analysis: Instrument- based on-site lubricant analysis. Tribol Lubr Technol 66:26-27 (2010)
[10]
Johnson M, Spurlock M. Strategic oil analysis: Setting the test slate. Tribol Lubr Technol 5:20-27 (2009)
[11]
Zhu J. Online industrial lubrication oil health condition monitoring, diagnosis and prognostics. Ph.D Thesis. Chicago (USA): University of Illinois, 2013.
[12]
Roddis A. Reducing moisture contamination in bearing lubrication. Sealing Technology 2:6-9 (2006)
[13]
Troyer D. Establishing moisture contamination targets for hydraulic systems. Machinery Lubrication 28-32 (2004)
[14]
Moon M. How clean are your lubricants? Trends Food Sci Tech 18:74-79 (2007)
[15]
Johnson M. Lubricant management: Dynamic circulating systems. Tribol Lubri Tech 65:32 (2009)
[16]
Tiwari R, Khatana M. Lubrication oil replacement technology. IJRTET 7(3):8-11 (2012)
[17]
King R A, Mckehzie P. Microbial degradation of marine lubricating oils. Ind Lubr Tribol 29:4-25 (1977)
[18]
Cyriac F, Lugt P M, Bosman R, Venner C H. Impact of water on EHL film thickness of lubricating greases in rolling point contacts. Tribol Lett 61(3):1-8 (2016)
[19]
Chen J, Yan F Y, Wang J Z. Corrosion wear properties of TC4 titanium alloy in artificial seawater. Tribology 32(1):1-6 (2012)
[20]
Chen H, Wu F, Zhao W J, et al. Influence of epoxy value on the tribological performances of epoxy resin coatings in seawater environment. Tribology 34(6):601-607 (2014)
[21]
Chen R L, Wang Y, Lei H. Flow characteristics of nanoconfined water under dynamic load by molecular dynamics simulation. Tribology 36(6):673-678 (2016)
[22]
Damiens B, Venner C H, Cann P M E, Lubrecht A A. Starved lubrication of elliptical EHD contacts. J Tribol-T ASME 126:105-111 (2004)
[23]
Liu X, Huang L, Guo D, Xie G X. Infrared thermography investigation of an evaporating water/oil meniscus in confined geometry. Langmuir 33:197-205 (2017)
[24]
Ball bearing lubrication: The elastohydrodynamics of elliptical contacts. New York (USA): Wiley Interscience, 1981.
[25]
Jacod B, Pubilier F, Cann P M E, Lubrecht A A. An analysis of track replenishment mechanisms in the starved regime. Tribology Series 36:483-492 (1999)
[26]
Hurley S, Cann P M, Spikes H A. Lubrication and reflow properties of thermally aged greases. Tribol Trans 43:221-228 (2000)
[27]
Cann P M, Lubrecht A A. The effect of transient loading on contact replenishment with lubricating greases. Tribology Series 43:745-750 (2003)
[28]
Cann P M E, Damiens B, Lubrecht A A. The transition between fully flooded and starved regimes in EHL. Tribol Int 37:859-864 (2004)
[29]
Gershuni L, Larson M G, Lugt P M. Lubricant replenishment in rolling bearing contacts. Tribol Trans 51:643-651 (2008)
[30]
Nagata Y, Kalogiannis K, Glovnea R. Track replenishment by lateral vibrations in grease-lubricated EHD contacts. Tribol Trans 55:91-98 (2012)
Publication history
Copyright
Acknowledgements
Rights and permissions

Publication history

Received: 15 May 2020
Revised: 26 August 2020
Accepted: 20 October 2020
Published: 26 January 2021
Issue date: March 2022

Copyright

© The author(s) 2020

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (Grant Nos. 51805505, 52075514, and 51605460).

Rights and permissions

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made.

The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.

Return