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The combined effect of boundary layer formation and surface smoothing on friction and wear rate of metallic surfaces under lubricated point contact condition was investigated. The double trend of friction coefficient variations was revealed during running-in and sub-running-in processes. The evolution of surface topography was measured on-site using white-light interference profilometer and analyzed using bearing area curves. Comprehensive theoretical equations that explicitly express the contributions of boundary friction, adhesive friction and wear have been derived, and results obtained by these equations were compared with experimental observations. It is concluded that the theoretical models are quantitatively adequate to describe the combined effect of surface smoothing due to mechanical wear and formation of boundary films on the changes in friction and wear rate during normal running-in processes.


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Combined effect of boundary layer formation and surface smoothing on friction and wear rate of lubricated point contacts during normal running-in processes

Show Author's information Yazhao ZHANGAlexander KOVALEVYonggang MENG( )
State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China

Abstract

The combined effect of boundary layer formation and surface smoothing on friction and wear rate of metallic surfaces under lubricated point contact condition was investigated. The double trend of friction coefficient variations was revealed during running-in and sub-running-in processes. The evolution of surface topography was measured on-site using white-light interference profilometer and analyzed using bearing area curves. Comprehensive theoretical equations that explicitly express the contributions of boundary friction, adhesive friction and wear have been derived, and results obtained by these equations were compared with experimental observations. It is concluded that the theoretical models are quantitatively adequate to describe the combined effect of surface smoothing due to mechanical wear and formation of boundary films on the changes in friction and wear rate during normal running-in processes.

Keywords: running-in, bearing area curves, friction modeling, wear modeling, mixed lubrication

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Publication history

Received: 05 April 2018
Revised: 26 June 2018
Accepted: 29 June 2018
Published: 06 September 2018
Issue date: September 2018

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© The author(s) 2018

Acknowledgements

This work was partially supported by NSFC under grant No. 51635009 and by the State Administration of Foreign Expert Affairs under grant No. DL2017QHDX001.

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This article is published with open access at Springerlink.com

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