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A hybrid lubricant with improved thermal and tribological properties was developed by blending multiwalled carbon nanotubes (MWCNTs) with alumina-based nanoparticles into cutting fluid at fixed volumetric proportions (10:90). The hybrid cutting fluid was prepared in different volumetric concentrations (0.25, 0.75, and 1.25 vol%), and the tribological properties and contact angles were measured using pin-on-disc tribometry and goniometry, respectively. The study showed a reduction in wear and friction coefficient with increasing nanoparticle concentration. The cutting fluid performance was investigated using minimum quantity lubrication (MQL) in the turning of AISI 304 stainless steel. Regression models were developed for measuring the temperature and tool flank wear in terms of cutting speed, feed, depth of the cut, and nanoparticle concentration using response surface methodology. The developed hybrid nanolubricants significantly reduced the tool flank wear and nodal temperature by 11% and 27.36%, respectively, as compared to alumina-based lubricants.


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Influence of alumina/MWCNT hybrid nanoparticle additives on tribological properties of lubricants in turning operations

Show Author's information Anuj Kumar SHARMA( )Jitendra Kumar KATIYARShubrajit BHAUMIKSandipan ROY
Tribology and Surface Interaction Research Lab, Department of Mechanical Engineering, SRM Institute of Science and Technology Kattankulathur, Tamil Nadu 603203, India

Abstract

A hybrid lubricant with improved thermal and tribological properties was developed by blending multiwalled carbon nanotubes (MWCNTs) with alumina-based nanoparticles into cutting fluid at fixed volumetric proportions (10:90). The hybrid cutting fluid was prepared in different volumetric concentrations (0.25, 0.75, and 1.25 vol%), and the tribological properties and contact angles were measured using pin-on-disc tribometry and goniometry, respectively. The study showed a reduction in wear and friction coefficient with increasing nanoparticle concentration. The cutting fluid performance was investigated using minimum quantity lubrication (MQL) in the turning of AISI 304 stainless steel. Regression models were developed for measuring the temperature and tool flank wear in terms of cutting speed, feed, depth of the cut, and nanoparticle concentration using response surface methodology. The developed hybrid nanolubricants significantly reduced the tool flank wear and nodal temperature by 11% and 27.36%, respectively, as compared to alumina-based lubricants.

Keywords: friction coefficient, hybrids, nanolubricants, MQL, MWCNT, tool wear

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Publication history

Received: 26 September 2016
Revised: 31 October 2017
Accepted: 17 November 2017
Published: 02 April 2018
Issue date: April 2019

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© The author(s) 2018

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