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There are few experimental results available on film thickness at speeds above 5 m/s and they are almost all based on the optical ball-on-disc test rig. In contrast to the contacts in a rolling bearing, in which the lubricant in the oil reservoir distributes symmetrically, ball-on-disc contact shows asymmetry of lubricant distribution due to centrifugal effects. In order to closely imitate the contact occurring between the ball and the outer ring of a ball bearing, this study proposes an experimental model based on ball-on-glass ring contact. An optical matrix method is used to analyze the optical system, which is composed of a steel ball-lubricant-chromium-coated glass ring. Based on the optical analysis, the measurement system is improved in order to obtain a high quality interference image, which makes it possible to measure the film thickness at high-speeds conditions.
There are few experimental results available on film thickness at speeds above 5 m/s and they are almost all based on the optical ball-on-disc test rig. In contrast to the contacts in a rolling bearing, in which the lubricant in the oil reservoir distributes symmetrically, ball-on-disc contact shows asymmetry of lubricant distribution due to centrifugal effects. In order to closely imitate the contact occurring between the ball and the outer ring of a ball bearing, this study proposes an experimental model based on ball-on-glass ring contact. An optical matrix method is used to analyze the optical system, which is composed of a steel ball-lubricant-chromium-coated glass ring. Based on the optical analysis, the measurement system is improved in order to obtain a high quality interference image, which makes it possible to measure the film thickness at high-speeds conditions.
The work was supported by the National Natural Science Foundation of China (Nos. 51675046 and 51275045) and the National Key Basic Research (973) Program of China (No. 2011CB706602).
This article is published with open access at Springerlink.com
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