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There are few experimental results available on film thickness at speeds above 5 m/s and they are almost all based on the optical ball-on-disc test rig. In contrast to the contacts in a rolling bearing, in which the lubricant in the oil reservoir distributes symmetrically, ball-on-disc contact shows asymmetry of lubricant distribution due to centrifugal effects. In order to closely imitate the contact occurring between the ball and the outer ring of a ball bearing, this study proposes an experimental model based on ball-on-glass ring contact. An optical matrix method is used to analyze the optical system, which is composed of a steel ball-lubricant-chromium-coated glass ring. Based on the optical analysis, the measurement system is improved in order to obtain a high quality interference image, which makes it possible to measure the film thickness at high-speeds conditions.


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Optical analysis of ball-on-ring mode test rig for oil film thickness measurement

Show Author's information Yaoguang ZHANGWenzhong WANG( )Shengguang ZHANGZiqiang ZHAO
School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China

Abstract

There are few experimental results available on film thickness at speeds above 5 m/s and they are almost all based on the optical ball-on-disc test rig. In contrast to the contacts in a rolling bearing, in which the lubricant in the oil reservoir distributes symmetrically, ball-on-disc contact shows asymmetry of lubricant distribution due to centrifugal effects. In order to closely imitate the contact occurring between the ball and the outer ring of a ball bearing, this study proposes an experimental model based on ball-on-glass ring contact. An optical matrix method is used to analyze the optical system, which is composed of a steel ball-lubricant-chromium-coated glass ring. Based on the optical analysis, the measurement system is improved in order to obtain a high quality interference image, which makes it possible to measure the film thickness at high-speeds conditions.

Keywords: film thickness measurement, optical interference, optical matrix, rolling bearing, high speed

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Publication history

Received: 16 July 2016
Revised: 26 September 2016
Accepted: 26 October 2016
Published: 23 December 2016
Issue date: June 2021

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© The author(s) 2016

Acknowledgements

The work was supported by the National Natural Science Foundation of China (Nos. 51675046 and 51275045) and the National Key Basic Research (973) Program of China (No. 2011CB706602).

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