Journal Home > Volume 4 , Issue 2

This review gives a concise introduction to the state-of-art techniques used for surface texturing, e.g., wet etching, plasma etching, laser surface texturing (LST), 3D printing, etc. In order to fabricate deterministic textures with the desired geometric structures and scales, the innovative texturing technologies are developed and extended. Such texturing technology is an emerging frontier with revolutionary impact in industrial and scientific fields. With the help of the latest fabrication technologies, surface textures are scaling down and more complex deterministic patterns may be fabricated with desired functions, e.g., lotus effect (hydrophobic), gecko feet (adhesive), haptic tactile, etc. The objective of this review is to explore the surface texturing technology and its contributions to the applications.


menu
Abstract
Full text
Outline
About this article

Selection of micro-fabrication techniques on stainless steel sheet for skin friction

Show Author's information S. ZHANG1( )X. ZENG1,2D. T. A. MATTHEWS3A. IGARTUA4E. RODRIGUEZ-VIDALJ. CONTRERAS FORTES5V. SAENZ DE VITERIF. PAGANOB. WADMAN6E. D. WIKLUNDE. VAN DER HEIDE1,7
Laboratory for Surface Technology and Tribology, Faculty of Engineering Technology, University of Twente, Drienerlolaan 5, Enschede 7522 NB, the Netherlands
Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201210, China
Tata Steel, Research & Development, Ijmuiden 1970 CA, the Netherlands
IK4-Tekniker, C/Ignacio Goenaga 5, Eibar 20600, Spain
Acerinox Europa SAU, Los Barrios, Spain
Swerea IVF, Argongatan 30, Molndal 43153, Sweden
TU Delft, Faculty of Civil Engineering and Geosciences, Stevinweg 1, Delft 2628 CN, the Netherlands

Abstract

This review gives a concise introduction to the state-of-art techniques used for surface texturing, e.g., wet etching, plasma etching, laser surface texturing (LST), 3D printing, etc. In order to fabricate deterministic textures with the desired geometric structures and scales, the innovative texturing technologies are developed and extended. Such texturing technology is an emerging frontier with revolutionary impact in industrial and scientific fields. With the help of the latest fabrication technologies, surface textures are scaling down and more complex deterministic patterns may be fabricated with desired functions, e.g., lotus effect (hydrophobic), gecko feet (adhesive), haptic tactile, etc. The objective of this review is to explore the surface texturing technology and its contributions to the applications.

Keywords: surface texturing, microfabrication

References(69)

[1]
Wiklund D. Tribology of stamping the influence of designed steel sheet surface topography on friction. PhD Thesis. Chalmers Tekniska Hogskola, Gothenburg, Sweden, 2006.
[2]
Pettersson U, Jacobson S. Influence of Surface Texture on Boundary Lubricated Sliding Contacts. Tribol Int 36: 857–864 (2003)
[3]
Sugihara T, Enomoto T, Crater and Flank. Wear resistance of cutting tools having micro textured surfaces. Precision Engineering 37(4): 888–896 (2013)
[4]
Tang W, Zhou Y K, Zhu H, Yang H F. The effect of surface texturing on reducing the friction and wear of steel under lubricated sliding contact. Appl Surf Sci 273: 199–204 (2013)
[5]
Ling F F. Fractals, engineering surfaces and tribology. Wear 136: 141–156 (1990)
[6]
Zahouani H, Vargiolu R, Loubet J L. Fractal models of surface topography and contact mechanics. Mathematical and Computer Modelling 28: 517–534 (1998)
[7]
Bruzzone A A G, Costa H L. Functional characterization of structured surfaces for tribological applications. Procedia CIRP 12: 456–461 (2013)
[8]
Ibatan T, Uddin M S, Chowdhury M A K. Recent development of surface texturing in enhancing tribological performance of bearing sliders. Surf Coat Technol 272: 102–120 (2015)
[9]
Wiklund D, Rosen B G, Gunnarsson L. Frictional mechanisms in mixed lubricated regime in steel sheet metal forming. Wear 264: 474–479 (2008)
[10]
Groenendijk M N W, Meijer J. Surface microstructures obtained by femtosecond laser pulses. CIRP Annals 55(1): 183–186 (2006)
[11]
Yan X, Li W, Aberle G A, Venkataraj S. Investigation of the thickness effect on material and surface texturing properties of sputtered ZnO:Al films for thin-film Si solar cell applications. Vacuum 123:151–159 (2016)
[12]
Khatri B C, Sharma C S. Influence of textured surface on the performance of non-recessed hybrid journal bearing operating with non-newtonian lubricant. Tribol Int 95: 221–235 (2016)
[13]
Yu S S, Zhang S, Xia Z W, Liu S, Lu H J, Zeng X T. Textured hybrid nanocomposite coatings for surface wear protection of sports equipment. Surf Coat Technol 287: 76–81 (2016)
[14]
Barnes C J, Childs T H C, Henson B, Southee C H. Surface finish and touch─A case study in a new human factors tribology. Wear 257: 740–750 (2004)
[15]
Van Kuilenburg J, Masen M A, van der Heide E. The role of the skin microrelief in the contact behaviour of human skin: Contact between the human finger and regular surface textures. Tribol Int 65: 81–90 (2013)
[16]
Klatzky R L, Pawluk D. Haptic perception of material properties and implications for applications. Proceedings of the IEEE 101: 2081–2092 (2013)
[17]
Klatzky R L, Lederman S J. Tactile roughness perception with a rigid link interposed between skin and surface. Perception & Psychophysics 61: 591–607 (1999)
[18]
Skedung L, Danerlov K, Olofsson U, Johannesson C M, Aikala M, Kettle J, Arvidsson M, Berglund B, Rutland M W. Tactile perception: Finger friction, surface roughness and perceived coarseness. Tribol Int 44: 505–512 (2011)
[19]
Skedung L, Arvidsson M, Chung J Y, Stafford C M, Berglund B, Rutland M W. Feeling small: Exploring the tactile perception limits. Sci Rep 3: 1–6 (2013)
[20]
Tomlinson S E, Carre M J, Lewis R, Franklin S E. Human finger contact with small, triangular ridged surfaces. Wear 271: 2346–2353 (2011)
[21]
Veijgen N K. Skin friction: A novel approach to measuring in vivo human skin. PhD Thesis. University of Twente, Enschede, the Netherlands, 2013.
DOI
[22]
Derler S, Huber R, Feuz H P, Hadad M. Influence of surface microstructure on the sliding friction of plantar skin against hard substrates. Wear 267(5–8): 1281–1288 (2009)
[23]
Adams M J, Briscoe B J, Johnson S A. Friction and lubrication of human skin. Tribol Lett 26(3): 239–253 (2007)
[24]
Duvefelt K, Olofsson U, Johannesson C M, Skedung L. Model for contact between finger and sinusoidal plane evaluate adhesion and deformation component of friction. Tribol Int 96: 389–394 (2016)
[25]
Prodanov N, Gachot C, Rosenkanz A, Muchlich F, Muser M H. Contact mechanics of laser-textured surfaces. Tribol Lett 50: 41–48 (2013)
[26]
Khodai M, Parvin N. Pressure measurement and some observation in lost foam casting. J Mater Process Technol 206(1–3): 1–6 (2008)
[27]
Li J, Chen R, Ke W. Microstructure and mechanical properties of Mg-Gd-Y-Zr alloy cast by metal mould and lost foam casting. Transactions of Nonferrous Metals Society of China 21(4): 761–766 (2011)
[28]
Ferro P, Fabrizi A, Cervo R, Carollo C. Effect of inoculant containing rare earth metals and bismuth on microstructure and mechanical properties of heavy-section near-eutectic ductile iron castings. J Mater Process Technol 213(9): 1601–1608 (2013)
[29]
McGinley E L, Moran G P, Fleming G J P. Biocompatibility effects of indirect exposure of base-metal dental casting alloys to a human-derived three-dimensional oral mucosal model. Journal of Dentistry 41(11): 1091–1100 (2013)
[30]
Li B, Ren M, Yang C, Fu H. Microstructure of Zn-Al4 alloy microcastings bymicro precision casting based on metal mold. Transactions of Nonferrous Metals Society of China 18: 327–332 (2008)
[31]
Adithyavairavan M, Subbiah S. A morphological study on direct polymer cast micro-textured hydrophobic surfaces. Surf Coat Technol 205: 4764–4770 (2011)
[32]
Chao B, Cheng H, Nien L, Chen M, Nagao T, Li J, Hsueh C. Anti-reflection textured structures by wet etching and island lithography for surface-enhanced raman spectroscopy. Appl Surf Sci 357(A): 615–621 (2015)
[33]
Chen W, Lin J, Hu G, Han X, Liu M, Yang Y, Wu Z, Liu Y, Zhang B. GaN nanowire fabricated by selective wet-etching of gan micro truncated-pyramid. Journal of Crystal Growth 426: 168–172 (2015)
[34]
Kumar M D, Kim H, Kim J. Periodically patterned si pyramids for realizing high efficient solar cells by wet etching process. Solar Energy 117: 180–186 (2015)
[35]
Jaeger R C. Introduction to Microelectronic Fabrication, 2 ed. Auburn, Upper Saddle River-Prentice Hall, 2002.
[36]
Bauhuber M, Mikrievskij A, Lechner A. Isotropic wet chemical etching of deep channels with optical surface quality in silicon with hna based etching solution. Mater Sci Semiconduct Process 16: 1428–1433 (2013)
[37]
Mondiali V, Lodari M, Chrastina D, Barget M, Bonera E, Bollani M. Micro and nanofabrication of SiGe/Ge bridges and membrances by wet-anisotropic etching. Mciroelectr Eng 141: 256–260 (2015)
[38]
Reshak A H, Shahimin M M, Shaar S, John N. Surface modification via wet chemical etching of single-crystalline silicon for photovoltaic application. Progress in Biophysics and Molecular Biology 113(2): 327–332 (2013)
[39]
Lee Y, Kim H, Hussain S Q, Han S, Balaji N, Lee Y, Lee J, Yi J. Study of metal assisted anisotropic chemical etching of silicon for high aspect ratio in crystalline silicon solar cells. Mater Sci Semiconduct Process 40: 391–396 (2015)
[40]
Faust J W, Palik E D. Study of the orientation dependent etching and initial anodizationg of Si in aqueous KOH. J Electrochem Soc 130: 1413–1420 (1983)
[41]
Seidel H. The mechanism of anisotropic, electrochemical silicon etching in alkaline solutions. IEEE In Solid-State Sencor and Actuator Conference, 1990: 86–91.
DOI
[42]
Linde H G, Austin L W. Catalytic control of anistropic silicon etching. Sensors and Actuators A 49: 181–185 (1995)
[43]
Sheeja D, Tay B K, Yu Y J, Chua D H C, Milne W I, Miao J, Fu Y Q. Fabrication of amorphous carbon cantilever structures by isotropic and anisotropic wet etching methods. Diamond and Related Materials 12(9): 1495–1499 (2003)
[44]
Lim C S, Hong M H, Senthil Kumar A, Rahman M, Liu X D. Fabrication of concave micro lens array using laser patterning and isotropic etching. International Journal of Machine Tools & Manufacture 46: 552–558 (2005)
[45]
Freires de Queiroz J D, Maria de Sousa Leal A, Terada M, Agnez-Lima L F, Costa I, Cristhina de Souza Pinto N, Batistuzzo de Medeiros S R. Surface Modification by argon plasma treatment improves antioxidant defense ability of CHO-k1 cells on titanium surfaces. Toxicology in Vitro 28: 381–387 (2014)
[46]
Donnelly V M, Kornblit A. Plasma etching: Yesterday, today, and tomorrow. Journal of Vacuum Science & Technology A 31(5): 1–48 (2013)
[47]
Coburn J W, Winters H F. Plasma etching—A discussion of mechanisms. Journal of Vacuum Science & Technology 16: 391 (1979)
[48]
Davidse P D. RF sputter etching—A universal etch. Journal of Electrochemical Society: Solid State Science 116(1): 100–103 (1969)
[49]
Hosokawa N, Matsuzaki R, Asamaki T. RF sputter-etching by fluoro-chloro-hydrocarbon gases. Japanese Journal of Applied Physics 13: 435–438 (1974)
[50]
Aizawa T, Fukuda T. Oxygen Plasma etching of diamond- like carbon coated mold-die for micro-texturing. Surf Coat Technol 215: 364–368 (2013)
[51]
3D Systems Inc. Company set up for stereolithography. CAD in Industry 19(4): 223 (1987)
[52]
Sachs E, Cima M, Cornie J, Brancazio D, Bredt J, Curodeau A, Fan T, Khanuja S, Lauder A, Lee J, Michaels S. Three-dimensional printing; the physics and implications of additive manufacturing. CIRP AnnalsManufacturing Technology 42(1): 257–260 (1993)
[53]
Lam C X F, Mo X M. Scaffold development using 3D printing with a starch-based polymer. Materials Science & Engineering, C: Biomimetic and Supramolecular Systems C 20(1–2): 49–56 (2002)
[54]
Moon J, Caballero J E. Ink-jet printing of binders for ceramic components. Journal of the American Ceramic Society 85(4): 755–762 (2002)
[55]
Seitz H, Rieder W. Three-dimensional printing of porous ceramic scaffolds for bone tissue engineering. Journal of Biomedical Materials Research, Part B, Applied Biomaterials 74(2): 782–788 (2005)
[56]
Utela B, Storti D, Anderson R, Ganter M. A review of process development steps for new material systems in three dimensional printing (3DP). J Manufact Process 10: 96–104 (2008)
[57]
Han Y, Wei C, Dong J. Super-resolution electrohydrodynamic (EHD) 3D printing of micro-structures using phase-change inks. Manufact Lett 2: 96–99 (2014)
[58]
Dunn A, Wlodarczyk K L, Carstensen J V, Hansen E B, Gabzdyl J, Harrison P M, Shephard J D, Hand D P. Laser surface texturing for high friction contacts. Applied Surface Science 357(B): 2313–2319
[59]
Kurella A, Dahotre B N. Review paper: Surface modification for bioimplatns: The role of laser surface engineering. Journal of Biomaterials Applications 20: 5–50 (2005)
[60]
Wang Y, Yang H, Hao J, Han Q, Fang L, Ge S. Experiment research on fabrication & wettability of micro- and nano- scale surface textured by ultrafast laser. Lasers In Engineering 21(3-4): 241–254 (2011)
[61]
Kumari R, Scharnweber T, Pfleging W, Besser H, Majumdar J D. Laser Surface textured titanium alloy (Ti-6Al-4V)—Part II—Studies on bio-compatibility. Appl Surf Sci 357(A): 750–758 (2015)
[62]
Wong RCP, Hoult AP, Kim JK, Yu TX. Improvement of adhesive bonding in aluminium alloys using a laser surface texturing process. J Mater Process Technol 63: 579–584 (1997)
[63]
Geiger M, Roth S, Becker W. Influence of laser-produced microstructures on the tribological behavior of ceramics. Surf Coat Technol 100-101: 17–22 (1998)
[64]
Geiger M, Popp U, Engel U. Eximer laser micro texturing of cold forging tool surface-influence on tool life. CIRP Annals 51: 231–234 (2002)
[65]
Wang X, Kato K, Adachi K, Aizawa K. The effect of laser texturing of SiC surface on the critical load for the transition of water lubrication mode from hydrodynamic to mixed. Tribol Int 34(10): 703–711 (2001)
[66]
Kovalchenko A, Ajayi O, Erdemir A, Fenske G, Etsion I. The Effect of laser texturing of steel surfaces and speed- load parameters on the transition of lubrication regime from boundary to hydrodynamic. Tribol Trans 47(2): 299–307 (2004)
[67]
Kovalchenko A, Ajayi O, Erdemir A, Fenske G, Etsion I. The effect of laser surface texturing on transitions in lubrication regimes during unidirectional sliding contact. Tribol Int 38(3): 219–225 (2005)
[68]
Van Kuilenburg J, Masen M A, Groenendijk M N W, Bana V, van der Heide E. An experimental study on the relation between surface texture and tactile friction. Tribol Int 48: 15–21 (2012)
[69]
Van der Heide E, Saenz de Viteri V, Rodringuez-Vidal E, Pagano F, Wadman B, Wiklund D, Matthews D T A, Contreras Fortes J, Zhang S. Steel sheet surfaces with enhanced tactile feel. European Commission Research Programme of the Research Fund for Coal and Steel, RFSR-CT-2011-00022, 2011–2014.
Publication history
Copyright
Acknowledgements
Rights and permissions

Publication history

Received: 06 April 2016
Revised: 09 May 2016
Accepted: 18 May 2016
Published: 15 June 2016
Issue date: June 2021

Copyright

© The author(s) 2016

Acknowledgements

This work was supported by the Research Programme of the Research Fund for Coal and Steel (Contract No. RFSR-CT-2011-00022).

Rights and permissions

This article is published with open access at Springerlink.com

Open Access: The articles published in this journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http:// creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Return