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Magnetorheological (MR) fluid damper which allows the damping characteristics of the damper to be continuously controlled by varying the magnetic field is extensively used in metal cutting to suppress tool vibration. Even though magnetorhelogical fluids have been successful in reducing tool vibration, durability of magnetorhelogical fluids remains a major challenge in engineering sector. Temperature effect on the performance of magnetorhelogical fluids over a prolonged period of time is a major concern. In this paper, an attempt was made to reduce temperature and to improve viscosity of magnetorhelogical fluids by infusing nanoparticles along with MR fluids. Aluminium oxide and titanium oxide nanoparticles of 0.1% and 0.2% concentration by weight were considered and experimental tests were conducted to study the influence of nanoparticles on the performance of magnetorheological fluid. From the experimental results it was observed that the presence of nanoparticles in MR fluid reduces temperature and increases the viscosity of MR fluid thereby increasing the cutting performance during turning of hardened AISI 4340 steel.


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Effect of nanoparticles on the performance of magnetorheological fluid damper during hard turning process

Show Author's information P. Sam PAUL1( )J. Agnelo IASANTH1X. Ajay VASANTH1A. S. VARADARAJAN2
 Department of Mechanical Engineering, Karunya University, Coimbatore 641114, Tamil Nadu, India
Nehru College of Engineering and Research Centre, Thrissur, Kerala 678506, India

Abstract

Magnetorheological (MR) fluid damper which allows the damping characteristics of the damper to be continuously controlled by varying the magnetic field is extensively used in metal cutting to suppress tool vibration. Even though magnetorhelogical fluids have been successful in reducing tool vibration, durability of magnetorhelogical fluids remains a major challenge in engineering sector. Temperature effect on the performance of magnetorhelogical fluids over a prolonged period of time is a major concern. In this paper, an attempt was made to reduce temperature and to improve viscosity of magnetorhelogical fluids by infusing nanoparticles along with MR fluids. Aluminium oxide and titanium oxide nanoparticles of 0.1% and 0.2% concentration by weight were considered and experimental tests were conducted to study the influence of nanoparticles on the performance of magnetorheological fluid. From the experimental results it was observed that the presence of nanoparticles in MR fluid reduces temperature and increases the viscosity of MR fluid thereby increasing the cutting performance during turning of hardened AISI 4340 steel.

Keywords: temperature, nanoparticles, viscosity, magnetorheological (MR) fluid, tool vibration, hard turning

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Publication history

Received: 23 September 2015
Revised: 30 October 2015
Accepted: 18 September 2015
Published: 23 December 2015
Issue date: August 2021

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© The author(s) 2015

Acknowledgements

The authors are grateful to the Centre for Research in Design and Manufacturing Engineering (CRDM) of the School of Mechanical Sciences, Karunya University for facilitating this research work. The authors would like to thank Mr. Nizar Ahammed, Mr. G. Lawrance, Mr. K. Prabhu and Mr. Jones Robin from Department of Mechanical Engineering for their help in conducting experiments. Authors also thank M/s. Tageu Tec India (P) Ltd for supplying cutting tools needed for this investigation.

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