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The engraving process of a projectile rotating band is one of the most basic research aspects in interior ballistics, which has not been thoroughly understood thus far. An understanding of this process is of great importance from the viewpoints of optimal design, manufacturing, use, and maintenance of gun and projectile. In this paper, the interaction of copper and nylon rotating bands with a CrNiMo gun barrel during engraving was studied under quasi-static and dynamic loading conditions. The quasi-static engraving tests were performed on a CSS-88500 electronic universal testing machine (EUTM) and a special gas-gun-based test rig was designed for dynamic impact engraving of the rotating bands. The mechanical behaviors of copper and nylon were investigated under strain rates of 10−3 s−1 and 2 × 103 s−1 using an MTS 810 and a split Hopkinson pressure bar (SHPB), respectively. Morphologies of the worn surfaces and cross-sectional microstructures were observed with scanning electron microscope (SEM) and optical microscope (OM). It was found that large deformation and severe friction occur during engraving. The surface layer is condensed and correlated with a hardness gradient along the depth from the top worn surface. The structure of the rotating band and gun bore, band material, and loading rate have great effects on band engraving. The flow stress-strain of the copper strongly depends on the applied strain rate. It is suggested that strain rate and temperature play significant roles in the deformation mechanism of rotating bands.


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Tribology of rotating band and gun barrel during engraving process under quasi-static and dynamic loading

Show Author's information Bin WU( )Jing ZHENGQing-tao TIANZhi-qiang ZOUXu-hua YUKai-shuan ZHANG
Army Officer Academy PLA, No. 451 Huangshan Road, Hefei City, Anhui Province, 230031, China

Abstract

The engraving process of a projectile rotating band is one of the most basic research aspects in interior ballistics, which has not been thoroughly understood thus far. An understanding of this process is of great importance from the viewpoints of optimal design, manufacturing, use, and maintenance of gun and projectile. In this paper, the interaction of copper and nylon rotating bands with a CrNiMo gun barrel during engraving was studied under quasi-static and dynamic loading conditions. The quasi-static engraving tests were performed on a CSS-88500 electronic universal testing machine (EUTM) and a special gas-gun-based test rig was designed for dynamic impact engraving of the rotating bands. The mechanical behaviors of copper and nylon were investigated under strain rates of 10−3 s−1 and 2 × 103 s−1 using an MTS 810 and a split Hopkinson pressure bar (SHPB), respectively. Morphologies of the worn surfaces and cross-sectional microstructures were observed with scanning electron microscope (SEM) and optical microscope (OM). It was found that large deformation and severe friction occur during engraving. The surface layer is condensed and correlated with a hardness gradient along the depth from the top worn surface. The structure of the rotating band and gun bore, band material, and loading rate have great effects on band engraving. The flow stress-strain of the copper strongly depends on the applied strain rate. It is suggested that strain rate and temperature play significant roles in the deformation mechanism of rotating bands.

Keywords: tribology, sliding friction, plastic deformation, rotating band, gun barrel, engraving, strain rate

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Publication history

Received: 05 February 2014
Revised: 05 June 2014
Accepted: 23 July 2014
Published: 21 October 2014
Issue date: December 2014

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© The author(s) 2014

Acknowledgements

The authors are very grateful to Dr. Xiang-gui Ni for his assistance to the engraving testing. This work was financially supported by the National Natural Science Foundation of China (NSFC) under Grant No. 51175512.

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