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Adhesive and corrosive wear at microscales are quantitatively distinguished in lifetime tests of resonant bulk-fabricated silicon microelectromechanical systems (MEMS). By analyzing the oscillation decay characteristics in different vapor environments, we find that wear is dominated by asperity adhesion during the initial stages of rubbing in dry N2 or O2/N2 mixtures; in these situations the transient wear rate is inversely proportional to the wear depth. But in water or ethanol vapors, chemical reactions between the corrosive adsorbed layer and the silicon substrate limit the wear rate to a constant. These observations are consistent with atomic explanations. The differences between adhesive and corrosive wear explain the advantages offered by lubricating with alcohol vapors rather than using dry environments for tribo-MEMS devices. Compared to ethanol, the relatively poor anti-wear effect of water vapor is explained by aggressive and rapid tribo-reactions.


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Adhesive and corrosive wear at microscales in different vapor environments

Show Author's information Sihan SHENYonggang MENG*( )
State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China

Abstract

Adhesive and corrosive wear at microscales are quantitatively distinguished in lifetime tests of resonant bulk-fabricated silicon microelectromechanical systems (MEMS). By analyzing the oscillation decay characteristics in different vapor environments, we find that wear is dominated by asperity adhesion during the initial stages of rubbing in dry N2 or O2/N2 mixtures; in these situations the transient wear rate is inversely proportional to the wear depth. But in water or ethanol vapors, chemical reactions between the corrosive adsorbed layer and the silicon substrate limit the wear rate to a constant. These observations are consistent with atomic explanations. The differences between adhesive and corrosive wear explain the advantages offered by lubricating with alcohol vapors rather than using dry environments for tribo-MEMS devices. Compared to ethanol, the relatively poor anti-wear effect of water vapor is explained by aggressive and rapid tribo-reactions.

Keywords: adhesive wear, corrosive wear, microelectromechanical systems (MEMS)

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Publication history

Received: 24 December 2012
Revised: 18 February 2013
Accepted: 20 February 2013
Published: 26 March 2013
Issue date: March 2013

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© The author(s) 2013

Acknowledgements

This work was supported by the National Natural Science Foundation of China (NSFC, Nos. 91123033 and 51021064).

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