Optimizing energy harvesting performance by tailoring ferroelectric/relaxor behavior in KNN-based piezoceramics

Piezoelectric energy harvesters (PEHs) fabricated using piezoceramics could convert directly the mechanical vibration energy in the environment into electrical energy. The high piezoelectric charge coefficient (d₃₃) and large piezoelectric voltage coefficient (g₃₃) are key factors for the high-performance PEHs. However, high d₃₃ and large g₃₃ are difficult to simultaneously achieve with respect to $g_{33}=d_{33}/({\epsilon }_0{\epsilon }_{\text{r}})$ and $d_{33}=2Q{\epsilon }_0{\epsilon }_{\text{r}}{P}_{\text{r}}$. Herein, the energy harvesting performance is optimized by tailoring the CaZrO₃ content in (0.964-x)(K_0.52Na_0.48)(Nb_0.96Sb_0.04)O₃ -0.036(Bi_0.5Na_0.5)ZrO₃-xCaZrO₃ ceramics. First, the doping CaZrO₃ could enhance the dielectric relaxation due to the compositional fluctuation and structural disordering, and thus reduce the domain size to ~30 nm for x = 0.006 sample. The nanodomains switch easily to external electric field, resulting in large polarization. Second, the rhombohedral-orthorhombic-tetragonal phases coexist in x = 0.006 sample, which reduces the polarization anisotropy and thus improves the piezoelectric properties. The multiphase coexistence structures and miniaturized domains contribute to the excellent piezoelectric properties of d₃₃ (354 pC/N). Furthermore, the dielectric relative permittivity (ε_r) reduces monotonously as the CaZrO₃ content increases due to the relatively low ion polarizability of Ca²⁺ and Zr⁴⁺. As a result, the optimized energy conversion coefficient (d₃₃ × g₃₃, 5508 × 10^-15 m²/N) is achieved for x = 0.006 sample. Most importantly, the assembled PEH with the optimal specimen shows the excellent output power (~48 μW) and lights up 45 red commercial light-emitting diodes (LEDs). This work demonstrates that tailoring ferroelectric/relaxor behavior in (K,Na)NbO₃-based piezoelectric ceramics could effectively enhance the electrical output of PEHs.