Journal Home > Volume 7 , Issue 4
Journal of Advanced Ceramics 2018, 7(4): 343-351 https://doi.org/10.1007/s40145-018-0284-2
Research Article | Open Access | Issue | Published: 21 November 2018

Microstructural evolution and performance of carbon fiber-toughened ZrB2 ceramics with SiC or ZrSi2 additive

Show Author's Information Kaixuan GUIa( ),  Fangyu LIUa,  Gang WANGa,  Zhongjia HUANGa,  Ping HUb
School of Materials Science and Engineering, Anhui Polytechnic University, Wuhu 241000, China
National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Harbin Institute of Technology, Harbin 150001, China
Keywords:
carbon fibers, microstructural evolution, hot pressing, thermal shock resistance, oxidation resistance
Cite this article:
GUI K, LIU F, WANG G, et al. Microstructural evolution and performance of carbon fiber-toughened ZrB2 ceramics with SiC or ZrSi2 additive. Journal of Advanced Ceramics, 2018, 7(4): 343-351. https://doi.org/10.1007/s40145-018-0284-2
Download citation
EndNote(RIS)
BibTeX

282

Views

17

Downloads

Citations

23

Crossref

N/A

WoS

25

Scopus

8

CSCD

Abstract Full text About this article

ZrB2–SiC/ZrSi2 ceramics containing 30 vol% carbon fiber (Cf) additive were fabricated by hot pressing at low temperature (1500 ℃) using submicron ZrB2 powders, and their microstructural evolution and performance were investigated. The addition of SiC or ZrSi2 significantly reduced the onset sintering temperature and enhanced the densification of ZrB2. ZrB2–ZrSi2–Cf showed poor performance owing to the serious fiber degradation, while the fiber degradation was effectively inhibited in ZrB2–SiC–Cf resulting in high fracture toughness, substantial fiber pull-out, and non-brittle fracture mode for such material. The critical thermal shock temperature difference of ZrB2–SiC–Cf was up to 741 ℃, significantly higher than those of ZrB2–SiC/ZrSi2 and ZrB2–ZrSi2–Cf. Moreover, this composite displayed a good oxidation resistance at 1500 ℃ in air.


menu
Abstract
Full text
Outline
About this article

Microstructural evolution and performance of carbon fiber-toughened ZrB2 ceramics with SiC or ZrSi2 additive

Show Author's information Kaixuan GUIa( ), Fangyu LIUa, Gang WANGa, Zhongjia HUANGa, Ping HUb
School of Materials Science and Engineering, Anhui Polytechnic University, Wuhu 241000, China
National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Harbin Institute of Technology, Harbin 150001, China

Abstract

ZrB2–SiC/ZrSi2 ceramics containing 30 vol% carbon fiber (Cf) additive were fabricated by hot pressing at low temperature (1500 ℃) using submicron ZrB2 powders, and their microstructural evolution and performance were investigated. The addition of SiC or ZrSi2 significantly reduced the onset sintering temperature and enhanced the densification of ZrB2. ZrB2–ZrSi2–Cf showed poor performance owing to the serious fiber degradation, while the fiber degradation was effectively inhibited in ZrB2–SiC–Cf resulting in high fracture toughness, substantial fiber pull-out, and non-brittle fracture mode for such material. The critical thermal shock temperature difference of ZrB2–SiC–Cf was up to 741 ℃, significantly higher than those of ZrB2–SiC/ZrSi2 and ZrB2–ZrSi2–Cf. Moreover, this composite displayed a good oxidation resistance at 1500 ℃ in air.

Keywords: carbon fibers, microstructural evolution, hot pressing, thermal shock resistance, oxidation resistance

References(34)

[1]
WG Fahrenholtz, GE Hilmas, IG Talmy, et al. Refractory diborides of zirconium and hafnium. J Am Ceram Soc 2007, 90: 1347–1364.
DOI Google Scholar
[2]
S-Q Guo. Densification of ZrB2-based composites and their mechanical and physical properties: A review. J Eur Ceram Soc 2009, 29: 995–1011.
DOI Google Scholar
[3]
F Monteverde. Beneficial effects of an ultra-fine α-SiC incorporation on the sinterability and mechanical properties of ZrB2. Appl Phys A 2006, 82: 329–337.
DOI Google Scholar
[4]
W Zhi, W Zhanjun, S Guodong. Fabrication, mechanical properties and thermal shock resistance of a ZrB2-graphite ceramic. Int J Refract Met H 2011, 29: 351–355.
DOI Google Scholar
[5]
L Silvestroni, D Sciti, C Melandri, et al. Toughened ZrB2-based ceramics through SiC whisker or SiC chopped fiber additions. J Eur Ceram Soc 2010, 30: 2155–2164.
DOI Google Scholar
[6]
S Tang, C Hu. Design, preparation and properties of carbon fiber reinforced ultra-high temperature ceramic composites for aerospace applications: A review. J Mater Sci Technol 2017, 33: 117–130.
DOI Google Scholar
[7]
Y Wang, W Liu, L Cheng, et al. Preparation and properties of 2D C/ZrB2–SiC ultra high temperature ceramic composites. Mat Sci Eng A 2009, 524: 129–133.
DOI Google Scholar
[8]
S Guo. Hot-pressed laminated composites consisting of ZrB2–SiC ceramic and Cf/ZrB2–SiC composites. J Ceram Soc Jpn 2016, 124: 166–171.
DOI Google Scholar
[9]
F Yang, X Zhang, J Han, et al. Mechanical properties of short carbon fiber reinforced ZrB2–SiC ceramic matrix composites. Mater Lett 2008, 62: 2925–2927.
DOI Google Scholar
[10]
L Silvestroni, DD Fabbriche, C Melandri, et al. Relationships between carbon fiber type and interfacial domain in ZrB2-based ceramics. J Eur Ceram Soc 2016, 36: 17–24.
DOI Google Scholar
[11]
L Zoli, A Vinci, L Silvestroni, et al. Rapid spark plasma sintering to produce dense UHTCs reinforced with undamaged carbon fibres. Mater Design 2017, 130: 1–7.
DOI Google Scholar
[12]
SS Hwang, AL Vasiliev, NP Padture. Improved processing and oxidation-resistance of ZrB2 ultra-high temperature ceramics containing SiC nanodispersoids. Mat Sci Eng A 2007, 464: 216–224.
DOI Google Scholar
[13]
S Zhu, WG Fahrenholtz, GE Hilmas. Influence of silicon carbide particle size on the microstructure and mechanical properties of zirconium diboride–silicon carbide ceramics. J Eur Ceram Soc 2007, 27: 2077–2083.
DOI Google Scholar
[14]
M Wang, C-A Wang, X Zhang. Effects of SiC platelet and ZrSi2 additive on sintering and mechanical properties of ZrB2-based ceramics by hot-pressing. Mater Design 2012, 34: 293–297.
DOI Google Scholar
[15]
S Guo, T Nishimura, Y Kagawa. Low-temperature hot pressing of ZrB2-based ceramics with ZrSi2 additives. Int J Appl Ceram Tec 2011, 8: 1425–1435.
DOI Google Scholar
[16]
LS Walker, WR Pinc, EL Corral. Powder processing effects on the rapid low-temperature densification of ZrB2–SiC ultra-high temperature ceramic composites using spark plasma sintering. J Am Ceram Soc 2012, 95: 194–203.
DOI Google Scholar
[17]
V Zamora, AL Ortiz, F Guiberteau, et al. Spark-plasma sintering of ZrB2 ultra-high-temperature ceramics at lower temperature via nanoscale crystal refinement. J Am Ceram Soc 2012, 32: 2529–2536.
DOI Google Scholar
[18]
V Zamora, AL Ortiz, F Guiberteau, et al. Crystal-size dependence of the spark-plasma-sintering kinetics of ZrB2 ultra-high-temperature ceramics. J Eur Ceram Soc 2012, 32: 271–276.
DOI Google Scholar
[19]
F Yang, X Zhang, J Han, et al. Characterization of hot-pressed short carbon fiber reinforced ZrB2–SiC ultra-high temperature ceramic composites. J Alloys Compd 2009, 472: 395–399.
DOI Google Scholar
[20]
K Xiao, Q Guo, Z Liu, et al. Influence of fiber coating thickness on microstructure and mechanical properties of carbon fiber-reinforced zirconium diboride based composites. Ceram Int 2014, 40: 1539–1544.
DOI Google Scholar
[21]
JW Zimmermann, GE Hilmas, WG Fahrenholtz. Thermal shock resistance of ZrB2 and ZrB2–30% SiC. Mater Chem Phys 2008, 112: 140–145.
Google Scholar
[22]
M Thompson, WG Fahrenholtz, G Hilmas. Effect of starting particle size and oxygen content on densification of ZrB2. J Am Ceram Soc 2011, 94: 429–435.
Google Scholar
[23]
W-M Guo, G-J Zhang. Oxidation resistance and strength retention of ZrB2–SiC ceramics. J Eur Ceram Soc 2010, 30: 2387–2395.
Google Scholar
[24]
H Wang, ZZ Fang, KS Hwang. Kinetics of initial coarsening during sintering of nanosized powders. Metall and Mat Trans A 2011, 42: 3534–3542.
Google Scholar
[25]
D Sciti, L Zoli, L Silvestroni, et al. Design, fabrication and high velocity oxy-fuel torch tests of a Cf–ZrB2-fiber nozzle to evaluate its potential in rocket motors. Mater Design 2016, 109: 709–717.
Google Scholar
[26]
JJ Sha, J Li, SH Wang, et al. Toughening effect of short carbon fibers in the ZrB2–ZrSi2 ceramic composites. Mater Design 2015, 75: 160–165.
Google Scholar
[27]
X He, Y Guo, Y Zhou, et al. Microstructures of short-carbon-fiber-reinforced SiC composites prepared by hot-pressing. Mater Charact 2008, 59: 1771–1775.
Google Scholar
[28]
DPH Hasselman. Strength behavior of polycrystalline alumina subjected to thermal shock. J Am Ceram Soc 1970, 53: 490–495.
Google Scholar
[29]
P Hu, K Gui, W Hong, et al. High-performance ZrB2–SiC–Cf composite prepared by low-temperature hot pressing using nanosized ZrB2 powder. J Eur Ceram Soc 2017, 37: 2317–2324.
Google Scholar
[30]
D Sciti, L Silvestroni, G Saccone, et al. Effect of different sintering aids on thermo-mechanical properties and oxidation of SiC fibers-reinforced ZrB2 composites. Mater Chem Phys 2013, 137: 834–842.
Google Scholar
[31]
K Gui, P Hu, W Hong, et al. Microstructure, mechanical properties and thermal shock resistance of ZrB2–SiC–Cf composite with inhibited degradation of carbon fibers. J Alloys Compd 2017, 706: 16–23.
DOI Google Scholar
[32]
X-H Zhang, P Hu, J-C Han. Structure evolution of ZrB2–SiC during the oxidation in air. J Mater Res 2008, 23: 1961–1972.
DOI Google Scholar
[33]
A Rezaie, WG Fahrenholtz, GE Hilmas. Evolution of structure during the oxidation of zirconium diboride-silicon carbide in air up to 1500 ℃. J Eur Ceram Soc 2007, 27: 2495–2501.
DOI Google Scholar
[34]
A Vinci, L Zoli, E Landi, et al. Oxidation behaviour of a continuous carbon fibre reinforced ZrB2–SiC composite. Corros Sci 2017, 123: 129–138.
DOI Google Scholar
Publication history
Copyright
Rights and permissions

Publication history

Received: 01 March 2018
Revised: 16 May 2018
Accepted: 30 May 2018
Published: 21 November 2018
Issue date: December 2018

Copyright

© The author(s) 2018

Rights and permissions

Open Access The articles published in this journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Return