Journal Home > Volume 5 , Issue 4

The sintering temperature decreases theoretically with the grain size of the ceramic powders, but it is not always right for fine grain sized nanopowders due to the inevitable agglomerations, and thus pores are hard to eliminate thoroughly during sintering. To overcome this difficulty, a new approach is designed to sintering ceramics at low temperature from nanoparticles. In this scheme, excessive dopants, such as ZnO, are synthesized into the nanoparticles, and they would be liberated again on the surfaces of the grains at high temperature as sintering aids homogenously to promote densification. Here, we compared the ceramic sintering of ZnO-doped barium zirconate titanate (BaZrxTi1-xO3, BZT) nanoparticles with BZT nanoparticles using ZnO as additive at 1150 ℃. Both kinds of nanoparticles were directly synthesized by the same process at room temperature and yielded the same initial grain size of ~10 nm. The dense BZT ceramic with relative density of 99% was fabricated from the 2 mol% ZnO-doped nanoparticles. On the other hand, the porous BZT ceramic with density of 78% was obtained from nanoparticles with 2 mol% ZnO as additive. Therefore, our strategy to ceramic sintering at low temperature from nanoparticles was confirmed.


menu
Abstract
Full text
Outline
About this article

A new sintering approach to ceramics at low temperature from Ba(ZrxTi1-x)O3 nanoparticles doped by ZnO

Show Author's information Rui GUOaJianquan QIa( )Jiali LUOaXiaoyu DONGaLongtu LIb
School of Nature Resources & Materials Science, Northeastern University at Qinhuangdao, Qinhuangdao, Hebei 066004, China
State Key Laboratory of Fine Ceramics and New Processing, Tsinghua University, Beijing 100084, China

Abstract

The sintering temperature decreases theoretically with the grain size of the ceramic powders, but it is not always right for fine grain sized nanopowders due to the inevitable agglomerations, and thus pores are hard to eliminate thoroughly during sintering. To overcome this difficulty, a new approach is designed to sintering ceramics at low temperature from nanoparticles. In this scheme, excessive dopants, such as ZnO, are synthesized into the nanoparticles, and they would be liberated again on the surfaces of the grains at high temperature as sintering aids homogenously to promote densification. Here, we compared the ceramic sintering of ZnO-doped barium zirconate titanate (BaZrxTi1-xO3, BZT) nanoparticles with BZT nanoparticles using ZnO as additive at 1150 ℃. Both kinds of nanoparticles were directly synthesized by the same process at room temperature and yielded the same initial grain size of ~10 nm. The dense BZT ceramic with relative density of 99% was fabricated from the 2 mol% ZnO-doped nanoparticles. On the other hand, the porous BZT ceramic with density of 78% was obtained from nanoparticles with 2 mol% ZnO as additive. Therefore, our strategy to ceramic sintering at low temperature from nanoparticles was confirmed.

Keywords: sintering, barium zirconate titanate (BaZrxTi1-xO3, BZT), nanopowder, direct synthesis

References(29)

[1]
Fernández JF, Caballero AC, Durán P, et al. Improving sintering behavior of BaTiO3 by small doping additions. J Mater Sci 1996, 31: 975-981.
[2]
Yang W-G, Zhang B-P, Ma N, et al. High piezoelectric properties of BaTiO3xLiF ceramics sintered at low temperatures. J Eur Ceram Soc 2012, 32: 899-904.
[3]
Polotai AV, Fujii I, Shay DP, et al. Effect of heating rates during sintering on the electrical properties of ultra-thin Ni–BaTiO3 multilayer ceramic capacitors. J Am Ceram Soc 2008, 91: 2540-2544.
[4]
Suyama Y, Nagasawa M. Synthesis of single-crystal barium titanium isopropoxide complex to form barium titanate. J Am Ceram Soc 1994, 77: 603-605.
[5]
Urban JJ, Yun WS, Gu Q, et al. Synthesis of single-crystalline perovskite nanorods composed of barium titanate and strontium titanate. J Am Chem Soc 2002, 124: 1186-1187.
[6]
O’Brien S, Brus L, Murray CB. Synthesis of monodisperse nanoparticles of barium titanate: Toward a generalized strategy of oxide nanoparticle synthesis. J Am Chem Soc 2001, 123: 12085-12086.
[7]
Hernandez BA, Chang K-S, Fisher ER, et al. Sol–gel template synthesis and characterization of BaTiO3 and PbTiO3 nanotubes. Chem Mater 2002, 14: 480-482.
[8]
Pérez-Maqueda LA, Diánez MJ, Gotor FJ, et al. Synthesis of needle-like BaTiO3 particles from the thermal decomposition of a citrate precursor under sample controlled reaction temperature conditions. J Mater Chem 2003, 13: 2234-2241.
[9]
Urban JJ, Spanier JE, Ouyang L, et al. Single-crystalline barium titanate nanowires. Adv Mater 2003, 15: 423-426.
[10]
Niederberger M, Pinna N, Polleux J, et al. A general soft-chemistry route to perovskites and related materials: Synthesis of BaTiO3, BaZrO3, and LiNbO3 nanoparticles. Angew Chem Int Edit 2004, 43: 2270-2273.
[11]
Wada S, Tsurumi T, Chikamori H, et al. Preparation of nm-sized BaTiO3 crystallites by a LTDS method using a highly concentrated aqueous solution. J Cryst Growth 2001, 229: 433-439.
[12]
Qi J, Li L, Wang Y, et al. Preparation of nanoscaled BaTiO3 powders by DSS method near room temperature under normal pressure. J Cryst Growth 2004, 260: 551-556.
[13]
Chen CF, Reagor DW, Russell SJ, et al. Sol–gel processing and characterizations of a Ba0.75Sr0.25Ti0.95Zr0. 05O3 ceramic. J Am Ceram Soc 2011, 94: 3727-3732.
[14]
Qi JQ, Wang Y, Chen WP, et al. Perovskite barium zirconate titanate nanoparticles directly synthesized from solutions. J Nanopart Res 2006, 8: 959-963.
[15]
Mathur S, Shen H, Lecerf N, et al. Sol–gel synthesis route for the preparation of Y(Ba1−xSrx)2Cu4O8superconducting oxides.J Sol–Gel Sci Technol 2002, 24: 57-68.
[16]
Rabuffetti FA, Brutchey RL. Local structural distortion of BaZrxTi1−xO3 nanocrystals synthesized at room temperature. Chem Commun 2012, 48: 1437-1439.
[17]
Rabuffetti FA, Lee JS, Brutchey RL. Low temperature synthesis of complex Ba1–xSrxTi1–yZryO3 perovskite nanocrystals. Chem Mater 2012, 24: 3114-3116.
[18]
Yu Z, Ang C, Guo R, et al. Piezoelectric and strain properties of Ba(Ti1−xZrx)O3 ceramics. J Appl Phys 2002, 92: 1489.
[19]
Wu TB, Wu CM, Chen ML. Highly insulative barium zirconate–titanate thin films prepared by rf magnetron sputtering for dynamic random access memory applications. Appl Phys Lett 1996, 69: 2659-2662.
[20]
Tang XG, Wang J, Wang XX, et al. Effects of grain size on the dielectric properties and tunabilities of sol–gel derived Ba(Zr0.2Ti0.8)O3 ceramics. Solid State Commun 2004, 131: 163-168.
[21]
Hennings D, Schnell A, Simon G. Diffuse ferroelectric phase transitions in BaTi1−yZryO3. J Am Ceram Soc 1982, 65: 539-544.
[22]
Qi J, Gui Z, Wang Y, et al. Doping behavior of ytterbium oxide in Ba(Ti1-yZry)O3 dielectric ceramics. J Mater Sci Lett 2002, 21: 405-406.
[23]
Liu W, Ren X. Large piezoelectric effect in Pb-free ceramics. Phys Rev Lett 2009, 103: 257602.
[24]
Kishi H, Mizuno Y, Chazono H. Base-metal electrodemultilayer ceramic capacitors: Past, present and future perspectives. Jpn J Appl Phys 2003, 42: 1-15.
[25]
Qi JQ, Peng T, Hu YM, et al. Direct synthesis of ultrafine tetragonal BaTiO3 nanoparticles at room temperature. Nanoscale Res Lett 2011, 6: 466.
[26]
Qi JQ, Wang XH, Zhang H, et al. Direct synthesis of barium zirconate titanate (BZT) nanoparticles at room temperature and sintering of their ceramics at low temperature. Ceram Int 2014, 40: 2747-2750.
[27]
Qi JQ, Sun L, Du P, et al. Stoichiometry of BaTiO3 nanoparticles. J Nanopart Res 2010, 12: 2605-2609.
[28]
Caballero AC, Fernández JF, Moure C, et al. Grain growth control and dopant distribution in ZnO-doped BaTiO3. J Am Ceram Soc 1998, 81: 939-944.
[29]
Levi RD, Tsur Y. The effect of oxygen vacancies in the early stages of BaTiO3 nanopowder sintering. Adv Mater 2005, 17: 1606-1608.
Publication history
Copyright
Acknowledgements
Rights and permissions

Publication history

Received: 25 May 2016
Revised: 12 July 2016
Accepted: 15 July 2016
Published: 23 December 2016
Issue date: December 2016

Copyright

© The author(s) 2016

Acknowledgements

The authors are grateful for the supports of Basic Key Program of Applied Basic Research of Science and Technology Commission Foundation of Hebei Province in China (Grant Nos. 14961108D and 15961005D) and Open Project of State Key Laboratory of New Ceramics and Fine Processing, Tsinghua University (No. KF201410).

Rights and permissions

Open Access The articles published in this journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons. org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Return