Blister defect formation within partially stabilized zirconia film during constrained sintering

Kais HBAIEB

doi:10.1007/s40145-015-0136-2

Journal of Advanced Ceramics 2015, 4(1): 76-82 https://doi.org/10.1007/s40145-015-0136-2

Research Article |

Open Access | Issue | Published: 31 January 2015

Blister defect formation within partially stabilized zirconia film during constrained sintering

Show Author's Information Hide Author's Information Kais HBAIEB^{^a^,^b}(

)

^a Strategic Technology Unit, First Floor, Room G-08, Taibah University, P.O. Box 344, Al-Madinah Al-Munawwara, Kingdom of Saudi Arabia

^b Mechanical Department, College of Engineering, Taibah University, P.O. Box 344, Al-Madinah Al-Munawwara, Kingdom of Saudi Arabia

Keywords:

defects, constrained sintering, yttria stabilized zirconia (YSZ), desintering, debonding

Cite this article:

HBAIEB K. Blister defect formation within partially stabilized zirconia film during constrained sintering. Journal of Advanced Ceramics, 2015, 4(1): 76-82. https://doi.org/10.1007/s40145-015-0136-2

Download citation

EndNote(RIS)

BibTeX

689

Views

Downloads

Citations

Crossref

N/A

WoS

Scopus

CSCD

Abstract Full text About this article

Abstract

Yttria stabilized zirconia (YSZ) film has been screen printed and sintered on a rigid substrate. The constrained sintering caused the formation of multiple microcracks and most critically large “blister” defects. The morphology of such defects has been characterized by scanning electron microscopy (SEM). It was revealed that the film surface exhibits noticeable roughness. Microhardness testing revealed little variation in green density distribution. Rheological measurement, however, showed that some agglomerations are present in the YSZ ink. The existence of agglomerations in the screen printing ink in combination with debonding at the film/substrate interface is potentially the cause for the formation of blister defects.

Full text

Abstract

Full text

Outline

About this article

Blister defect formation within partially stabilized zirconia film during constrained sintering

Show Author's information Hide Author's Information Kais HBAIEB^{^a^,^b}(

)

^a Strategic Technology Unit, First Floor, Room G-08, Taibah University, P.O. Box 344, Al-Madinah Al-Munawwara, Kingdom of Saudi Arabia

^b Mechanical Department, College of Engineering, Taibah University, P.O. Box 344, Al-Madinah Al-Munawwara, Kingdom of Saudi Arabia

Abstract

Keywords: defects, constrained sintering, yttria stabilized zirconia (YSZ), desintering, debonding

References(19)

[1]

Li W, Hasinska K, Seabaugh M, et al. Curvature in solid oxide fuel cells. J Power Sources 2004, 138:145-155.

Google Scholar

[2]

Guo H, Iqbal G, Kang BS. Development of an in situ surface deformation and temperature measurement technique for a solid oxide fuel cell button cell. Int J Appl Ceram Tec 2010, 7:55-62.

Google Scholar

[3]

Lange FF. Densification of powder compacts: An unfinished story. J Eur Ceram Soc 2008, 28:1509-1516.

Google Scholar

[4]

Lange FF. De-sintering, a phenomenon concurrent with densification within powder compacts: A review. In Sintering Technology. German RM, Messing GL, Cornwall RG, Eds. New York:Marcel Dekker Inc., 1996: 1-12.

[5]

Bordia RK, Raj R. Sintering behavior of ceramic films constrained by a rigid substrate. J Am Ceram Soc 1985, 68:287-292.

Google Scholar

[6]

Cheng T, Raj R. Flaw generation during constrained sintering of metal–ceramic and metal–glass multilayer films. J Am Ceram Soc 1989, 72:1649-1655.

Google Scholar

[7]

Bordia RK, Jagota A. Crack growth and damage in constrained sintering films. J Am Ceram Soc 1993, 76:2475-2485.

Google Scholar

[8]

Wang X, Kim J-S, Atkinson A. Constrained sintering of 8 mol% Y₂O₃ stabilised zirconia films. J Eur Ceram Soc 2012, 32:4121-4128.

Google Scholar

[9]

Wang X, Atkinson A. Microstructure evolution in thin zirconia films: Experimental observation and modelling. Acta Mater 2011, 59:2514-2525.

Google Scholar

[10]

Henrich B, Wonisch A, Kraft T, et al. Simulations of the influence of rearrangement during sintering. Acta Mater 2007, 55:753-762.

Google Scholar

[11]

Fu Z, Dellert A, Lenhart M, et al. Effect of pore orientation on anisotropic shrinkage in tape-cast products. J Eur Ceram Soc 2014, 34:2483-2495.

DOI Google Scholar

[12]

Heunisch A, Dellert A, Roosen A. Effect of powder, binder and process parameters on anisotropic shrinkage in tape cast ceramic products. J Eur Ceram Soc 2010, 30:3397-3406.

DOI Google Scholar

[13]

Guillon O, Weiler L, Rödel J. Anisotropic microstructural development during the constrained sintering of dip-coated alumina thin films. J Am Ceram Soc 2007, 90:1394-1400.

DOI Google Scholar

[14]

Calata JN, Matthys A, Lu G-Q. Constrained-film sintering of cordierite glass-ceramic on silicon substrate. J Mater Res 1998, 13:2334-2341.

DOI Google Scholar

[15]

Mohanram A, Lee S-H, Messing GL, et al. Constrained sintering of low-temperature co-fired ceramics. J Am Ceram Soc 2006, 89:1923-1929.

DOI Google Scholar

[16]

Lu X-J, Xiao P. Constrained sintering of YSZ/Al₂O₃ composite coatings on metal substrates produced from eletrophoretic deposition. J Eur Ceram Soc 2007, 27:2613-2621.

DOI Google Scholar

[17]

Martin CL, Bordia RK. The effect of a substrate on the sintering of constrained films. Acta Mater 2009, 57:549-558.

DOI Google Scholar

[18]

Green DJ, Guillon O, Rödel J. Constrained sintering: A delicate balance of scales. J Eur Ceram Soc 2008, 28:1451-1466.

DOI Google Scholar

[19]

Tillman M, Yeomans JA, Dorey RA. The effect of a constraint on the sintering and stress development in alumina thick films. Ceram Int 2014, 40:9715-9721.

DOI Google Scholar

About this article

Publication history

Rights and permissions

Publication history

Received: 16 September 2014

Revised: 10 November 2014

Accepted: 11 November 2014

Published: 31 January 2015

Issue date: March 2015

Copyright

Rights and permissions

Open Access: This article is distributed under the terms of the Creative Commons Attribution License which permits any use, distribution, and reproduction in any medium, provided the original author(s) and the source are credited.