Journal Home > Volume 1 , Issue 3

Carbon nanotubes (CNTs) have attracted intensive interests of researchers for a long time due to their fascinating physical and chemical properties promising for various potential applications, including advanced ceramics, nanoelectronic devices, nanoscale sensors, solar cells, battery electrode, field emitters, etc.. This review summarized the synthetic methods of CNTs, with an emphasis on the chemical vapor deposition (CVD) method, especially catalytic CVD. Although there still are some challenges in the way, with the development of the technology, a hope for widespread applications always exists.


menu
Abstract
Full text
Outline
About this article

Carbon nanotube formation using zeolite template and applications

Show Author's information Wei ZHAOBijay BASNETIk Jin KIM*( )
Institute for Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University, Seosan city 356–706, Korea

Abstract

Carbon nanotubes (CNTs) have attracted intensive interests of researchers for a long time due to their fascinating physical and chemical properties promising for various potential applications, including advanced ceramics, nanoelectronic devices, nanoscale sensors, solar cells, battery electrode, field emitters, etc.. This review summarized the synthetic methods of CNTs, with an emphasis on the chemical vapor deposition (CVD) method, especially catalytic CVD. Although there still are some challenges in the way, with the development of the technology, a hope for widespread applications always exists.

Keywords: Key words: carbon nanotubes, catalytic chemical vapor deposition, zeolite, template, catalyst

References(89)

[1]
Tans SJ, Verschueren ARM, Dekker C. Room-temperature transistor based on a single carbon nanotube. Nature 1998, 393: 49-52.
[2]
Reibold M, Paufler P, Levin AA, et al. Materials: Carbon nanotubes in an ancient Damascus saber. Nature 2006, 444: 286-286.
[3]
Hughes TV, Chambers CR. Manufacture of Carbon Filaments. USA patent No. 405 480, 1889.
[4]
Oberlin A, Endo M, Koyama T. Filamentous growth of carbon through benzene decomposition. J Cryst Growth 1976, 32: 335-349.
[5]
Iijima S. Helical microtubules of graphitic carbon. Nature 1991, 354: 56-58.
[6]
Bethune DS, Kiang CH, Devries MS, et al. Cobalt-catalysed growth of carbon nanotubes with single-atomic-layer walls. Nature 1993, 363: 605-607.
[7]
Iijima S, Ichihashi T. Single-shell carbon nanotubes of 1-nm diameter. Nature 1993, 363: 603-605.
[8]
Kroto HW, Heath JR, Brian SCO, et al. C60: buckminsterfullerene. Nature 1985, 318: 162-163.
[9]
Graham AP, Duesberg GS, Hoenlein W, et al. How do carbon nanotubes fit into the semiconductor roadmap? Appl Phys A: Mater Sci Process 2005, 80: 1141-1151.
[10]
Saito R, Dresselhaus G, Dresselhaus MS. Physical Properties of Carbon Nanotubes. London: Imperial College Press, 1998.
DOI
[11]
Nessim GD. Properties, synthesis, and growth mechanisms of carbon nanotubes with special focus on thermal chemical vapor deposition. Nanoscale 2010, 2: 1306-1323.
[12]
Xu Z, Bai XD, Wang ZL, et al. Multiwall carbon nanotubes made of monochirality graphite shells. J Am Chem Soc 2006, 128: 1052-1053.
[13]
Zhu HW, Xu CL, Wu DH, et al. Direct synthesis of long single-walled carbon nanotube strands. Science 2002, 296: 884-886.
[14]
Kataura H, Kumazawa Y, Maniwa Y, et al. Optical properties of single-wall carbon nanotubes. Synth Met 1999, 103: 2555-2558.
[15]
Yu CH, Shi L, Yao Z, et al. Thermal conductance and thermopower of an individual single-wall carbon nanotube,” Nano. Lett 2005, 5: 1842-1846.
[16]
Collins PG, Zettle A, Bando H, et al. Nanotube nanodevice. Science 1997, 278: 100-102.
[17]
Nihei M, Kawabata A, Kondo D, et al. Electrical properties of carbon nanotube bundles for future via interconnects. Jpn J Appl Phys 2005, 44: 1626-1628.
[18]
Baughman RH, Cui CX., Zakhidov AA, et al. Carbon nanotube actuators. Science 1999, 284: 1340-1344.
[19]
Liu C, Fan YY, Liu M, et al. Hydrogen storage in single-walled carbon nanotubes at room temperature. Science 1999, 286: 1127-1129.
[20]
Liu C, Tong Y, Cheng HM, et al. Field emission properties of macroscopic single-walled carbon nanotube strands. Appl Phys Lett 2005, 86: 223114(1-2).
[21]
Avouris P. Molecular electronics with carbon naontubes. Acc Chem Res 2002, 35: 1026-1034.
[22]
Carlo AD, Pecchia A, Petrolati E, et al. In: Nanomodeling II, SPIE, San Diego, USA, 2006.
[23]
Naeemi A, Meindl JD. Design and performance modeling for single-walled carbon nanotubes as local, semiglobal, and global interconnects in gigascale integrated systems. IEEE Trans Electron Dev 2007, 54: 26-37.
[24]
Kong J, Yenilmez E, Tombler TW, et al. Quantum interference and ballistic transmission in nanotube electron waveguides. Phys Rev Lett 2001, 87: 765-775.
[25]
Zhou CW, Kong J, Dai HJ. Electrical measurements of individual semiconducting single-walled carbon nanotubes of various diameters. Appl Phys Lett 2000, 76: 1597-1599.
[26]
Yokoyama D, Iwasaki T, Ishimaru K, et al. Electrical properties of carbon nanotubes grown at a low temperature for use as interconnects. Jpn J Appl Phys 2008, 47: 1985-1990.
[27]
Javey A, Guo J, Wang Q, et al. Ballistic carbon nanotube field-effect transistors. Nature 2003, 424: 654-657.
[28]
Collins PC, Arnold MS, Avouris P. Engineering carbon nanotubes and nanotube circuits using electrical breakdown. Science 2001, 292: 706-709.
[29]
Frank S, Poncharal P, Wang ZL, et al. Carbon nanotube quantum resistors. Science 1998, 280: 1744-1746.
[30]
Naeemi A, Meindl JD. Compact physical models for multiwall carbon nanotube interconnect. IEEE Electron Device Lett 2006, 27: 338-340.
[31]
Li HJ, Lu WG, Li JJ, et al. Multichannel ballistic transport in multiwall carbon nanotubes. Phys Rev Lett 2005, 95: 873-879.
[32]
Lu JP. Elastic properties of carbon nanotubes and nanoropes. Phys Rev Lett 1997, 79: 1297-1300.
[33]
Salvetat JP, Bonard JM, Thomson NH, et al. Mechanical properties of carbon nanotubes. Appl Phys A: Mater Sci Process 1999, 69: 255-260.
[34]
Yu MF, Files BS, Arepalli S, et al. Tensile loading of ropes of single wall carbon nanotubes and their mechanical properties. Phys Rev Lett 2000, 84: 5552-5555.
[35]
Krishnan A, Dujardin E, Ebbesen TW, et al. Young's modulus of single-walled nanotubes. Phys Rev B: Condens Matter 1998, 58: 14013-14019.
[36]
Zhou G, Duan W, Gu B. First-principles study on morphology and mechanical properties of single-walled carbon nanotubes. Chem Phys Lett 2001, 333: 344-349.
[37]
Yao Z, Zhu CC, Cheng M, et al. Mechanical properties of carbon nanotube by molecular dynamics simulation. Comput Mater Sci 2001, 22: 180-184.
[38]
Demczyk BG., Wang YM, Cumings J, et al. Direct mechanical measurement of the tensile strength and elastic modulus of multiwalled carbon nanotubes. Mater Sci Eng A 2002, 334: 173-178.
[39]
Hone J, Whitney M, Zettl A. Thermal conductivity of single-walled carbon nanotubes. Synth Met 1999, 103: 2498-2499.
[40]
Pop E, Mann D, Wang Q, et al. Thermal conductance of an individual single-wall carbon nanotube above room temperature. Nano Lett 2006, 6: 96-100.
[41]
Kim P, Shi L, Majumdar A, et al. Thermal transport measurements of individual multiwalled nanotubes. Phys Rev Lett 2001, 87: 215502.
[42]
Fowler RH, Nordheim L. Electron emission in intense electric fields. Proc R Soc London Ser A 1928, 119: 173-181.
[43]
Fan SS, Chapline MG, Franklin NR, et al. Self-oriented regular arrays of carbon nanotubes and their field emission properties. Science 1999, 283: 512-514.
[44]
Zhu HW, Wei JQ, Wang KL, et al. Applications of carbon materials in photovoltaic solar cells. Solar Eng Mater Solar Cells 2009, 93: 1461-1470.
[45]
Carbon Nanotubes in Photovoltaics. From Wikipedia.
[46]
Kymakis E, Alexandrou I, Amaratunga GAJ. High open-circuit voltage photovoltaic devices from carbon-nanotube-polymer composites. Prog in Photovoltaics: Res Appl 2003, 93: 1764-1768.
[47]
Kongkanand A, Dominguez RM, Kama PV. Single wall carbon nanotube scaffolds for photoelectrochemical solar cells. Capture and transport of photogenerated electrons. Nano Lett 2007, 7: 676-680.
[48]
Kratschmer W, Lamb LD, Fostiropoulos K, et al. Solid C60: A new form of carbon. Nature 1990, 347: 354-358.
[49]
Yakobson BI, Smalley RE. Fullerene nanotubes: C1,000,000 and beyond. Am Sci 1997, 85: 324-337.
[50]
Guo T, Nikolaev P, Thess A, et al. Catalytic growth of single-walled nanotubes by laser vaporization. Chem Phys Lett 1995, 243: 49-54.
[51]
Zhao W, Seo DN, Kim HT, et al. Characterization of multi-walled carbon nanotubes (MWNTs) synthesized by CCVD using zeolite template from acetylene. J Ceram Soc Jpn 2010, 118: 983-988.
[52]
De Jong KP, Geus JW. Carbon nanofibers: Catalytic synthesis and application. Catal Rev Sci Eng 2000, 42: 481-510.
[53]
Kong J, Cassell AM, Dai HJ. Chemical vapor deposition of methane for single-walled carbon nanotubes. Chem Phys Lett 1998, 292: 567-574.
[54]
Hafner JH, Bronikowski MJ, Azomian BR., et al. Catalytic growth of single-wall carbon nanotubes from metal particles. Chem Phys Lett 1998, 296: 195-202.
[55]
Ajayan PM. Nanotubes from carbon. Chem Rev 1999, 99: 1787-1789.
[56]
Cinke M, Li J, Chen B, et al. Pore structure of raw and purified HiPco single-walled carbon nanotubes. Chem Phys Lett 2002, 365: 69-74.
[57]
Yao Z, Kane CL, Dekker C. High-field electrical transport in single-wall carbon nanotubes. Phys Rev Lett 2000, 84: 2941-2944.
[58]
Hone J, Whitney M, Piskoti C, et al. Thermal conductivity of single-walled carbon nanotubes. Phys Rev B 1999, 59: R2514-2516.
[59]
Niyogi S, Hamon MA, Hu H, et al. Chemistry of single-walled carbon nanotubes. Acc Chem Res 2002, 35: 1105-1113.
[60]
Thosterson ET, Li C, Chou TW. Nanocomposites in context. Compos Sci Technol 2005, 65: 491-516.
[61]
Ouyang M, Huang JL, Lieber CM. Fundamental electronic properties and applications of single-walled carbon nanotubes. Acc Chem Res 2002, 35: 1018-1025.
[62]
de Heer WA, Chatelain A, Ugarte D. A carbon nanotube field-emission electron source. Science 1995, 270: 1179-1180.
[63]
Bonard JM, Salvetat JP, Stockli T, et al. Field emission from single-wall carbon nanotube films. Appl Phys Lett 1998, 73: 918-920.
[64]
Ago H, Imamura S, Okazaki T, et al. CVD growth of single-walled carbon nanotubes with narrow diameter distribution over Fe/MgO catalyst and their fluorescence spectroscopy. J Phys Chem B 2005, 109: 10035-10041.
[65]
Hata K, Futaba DN, Mizuno K, et al. Water-assisted highly efficient synthesis of impurity-free single-walled carbon nanotubes. Science 2004, 306: 1362-1364.
[66]
Andews R, Jacques D, Rao AM, et al. Continuous production of aligned carbon nanotubes: A step closer to commercial realization. Chem Phys Lett 1999, 303: 467-474.
[67]
Kitiyanan B, Alvarez WE, Harwell JH, et al. Controlled production of single-wall carbon nanotubes by catalytic decomposition of CO on bimetallic Co-Mo catalysts. Chem Phys Lett 2000, 317: 497-503.
[68]
Ding D, Wang J, Cao Z, et al. Synthesis of carbon nanostructures on nanocrystalline Ni-Ni3P catalyst supported by SiC whiskers. Carbon 2003, 41: 579-582.
[69]
Cheung CL, Kurtz A, Park H, et al. Diameter controlled synthesis of carbon nanotubes. J Phys Chem B 2002, 106: 2429-2433.
[70]
Willems I, Konya Z, Colomer Jf, et al. Control of outer diameter of thin carbon nanotubes synthesized by catalytic decomposition of hydrocarbons. Chem Phys Lett 2000, 317: 71-76.
[71]
Kumar M, Ando Y. Controlling the diameter distribution of carbon nanotubes grown from camphor on a zeolite support. Carbon 2005, 43: 533-540.
[72]
Ward J, Wei BQ, Ajayan PM. Substrate effects on the growth of carbon nanotubes by thermal decomposition of methane. Chem Phys Lett 2003, 376: 717-725.
[73]
Karthik M, Vinu A, Tripathi AK, et al. Synthesis, characterizationand catalytic performance of Mg and Co substituted mesoporous aluminophosphates. Micropor Mesopor Mater 2004, 70: 15-25.
[74]
Lee HJ, Kim YM, Kweon OS, et al. Structural and morphological transformation of NaX zeolite crystals at high temperature. J Eur Ceram Soc 2007, 27: 561-564.
[75]
Kim IJ, Zhao W, Fan X, et al. Effect of the TEOS/Al(i-pro)3 mol ratio in the composition on the crystal morphology of zeolites. J Ceram Res Proc 2010, 11: 158-163.
[76]
Zhao W, Lee MJ, Kim HT, et al. The synthesis of carbon nanotubes (CNTs) by catalytic CVD using Fe/Co-supported zeolite template.Electr Mater Lett 2011,7:139-144.
[77]
Zhao W, Seo DN, Kim HS, et al. Carbon nanotubes synthesized by catalytic chemical vapour deposition using Fe-supported zeolite. Asian J Chem 2011, 23: 2314-2318.
[78]
Hernadi K, Fonseca A, Nagy JB, et al. Catalytic synthesis of carbon nanotubes using zeolite support. Zeolites 1996, 17: 416-423.
[79]
Fonseca A, Hernadi K, Nagy JB, et al. Optimization of catalytic production and purification of buckytubes. J Mol Catal A 1996, 107: 159-168.
[80]
Harutyunyan AR. Chemical vapor deposition of carbon nanotubes: A review on growth mechanism and mass production. J Nanosci Nanotechnol 2009, 9: 2480.
[81]
Zhao W, Lee MJ, Kim HT, et al. Formation of multi-walled carbon nanotubes by catalytic chemical vapour deposition using zeolite encapsulated nanocrystalline cobalt oxides. Asian J Chem 2011, 23: 5457-5460.
[82]
Zhao W, Kim HS, Kim HT, et al. Synthesis and growth of multi-walled carbon nanotubes (MWNTs) by CCVD using Fe-supported zeolite templates. J Ceram Proc Res 2011, 12: 392-397.
[83]
Wagner RS, Ellis WC. Vapor-liquid-solid mechanism of single crystal growth. Appl Phys Lett 1964, 4: 89-90.
[84]
Meyyappan M. Carbon Nanotubes Science and Application. CRC Press LLC, 2005: 110–116.
DOI
[85]
Trianatafyllidis KS, Karakoulia SA, Gournis D, et al. Formation of carbon nanotubes on iron/cobalt oxides supported on zeolite-Y: Effect of zeolite textural properties and particles morphology. Micropourous Mesoporous Mater 2008, 110: 128-140.
[86]
Behr MJ, Mkhoyan KA, Aydil ES. Orientation and morphological evolution of catalyst nanoparticles during carbon nanotube growth. ACS Nano 2010, 4: 5087-5094.
[87]
Zhao W, Kim HS, Seo DN, et al. Assembled monolayer of silicalite-1-supported iron oxide nanoparticles for carbon nanotube growth by catalytic CVD (CCVD). Asian J Chem 2012, accepted.
[88]
Hayashi T, Kim YA, Matoba T, et al. Smallest freestanding single-walled carbon nanotube. Nano Lett 2003, 3: 887-889.
[89]
Lee JS, Kim JH, Lee YJ, et al. Manual assembly of microcrystal monolayers on substrates. Angew Chem Int Ed 2007, 46: 3087-3090.
Publication history
Copyright
Acknowledgements
Rights and permissions

Publication history

Received: 14 September 2012
Accepted: 27 September 2012
Published: 11 December 2012
Issue date: September 2012

Copyright

© The author(s) 2012

Acknowledgements

This research was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MEST) and by a grant from the 2012 Fundamental R&D Program of Hanseo University, Korea.

Rights and permissions

This article is published with open access at Springerlink.com

Return