Continuous synthesis of ultra-fine fiber for wearable mechanoluminescent textile

Continuous mechanoluminescence (ML) fibers and fiber-woven textiles have the potential to serve as new wearable devices for sensors, healthcare, human–computer interfacing, and Internet of Things. Considering the demands on wearability and adaptability for the ML textiles, it is essential to realize the continuous synthesis of fiber, while maintaining a desired small diameter. Here, we develop a novel adhere-coating method to fabricate ML composite fiber, consisting of a thin polyurethane (PU) core and ZnS:Cu/polydimethylsiloxane (PDMS) shell, with the outer diameter of 120 μm. By diluting PDMS to tune the thickness of liquid coating layer, droplets formation has been effectively prevented. The composite fiber exhibits a smooth surface structure and superior ML performances, including high brightness, excellent flexibility, and stability. In addition, a weft knitting textile fabricated by the continuous ML fiber can be easily delighted by manually stretching, and the ML fibers can emit visible signals upon human motion stimuli when woven into commercial cloth. Such continuous ultra-fine ML fibers are promising as wearable sensing devices for human motion detection and human–machine interactions.