Scalable fabrication of SnO₂/eo-GO nanocomposites for the photoreduction of CO₂ to CH₄

Artificial photosynthesis uses a catalyst to convert CO₂ into valuable hydrocarbon products by cleaving the C=O bond. However, this technology is strongly limited by two issues, namely insufficient catalytic efficiency and complicated catalyst-fabrication processes. Herein, we report the development of a novel spray-drying photocatalyst-engineering process that addresses these two issues. Through one-step spray drying, with a residence time of 1.5 s, nanocomposites composed of tin oxide (SnO₂) nanoparticles and edge-oxidized graphene oxide (eo-GO) sheets were fabricated without post-treatment. These nanocomposites exhibited 28-fold and five-fold enhancements in photocatalytic efficiency during CO₂ reduction compared to SnO₂ and commercialized TiO₂ (P25), respectively, after irradiation with simulated sunlight for 4 h. This scalable approach, based on short residence times and facile equipment setup, promotes the practical application of artificial photosynthesis through the potential mass production of efficient photocatalysts.